Click 'Download sample' for the free sample file:

 Download sample

Make/Model Information:

  • Brand:   Denso
  • Models included:
    • Denso Common Rail for Hino E13C Type Engine

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English (EN)
  • Number of pages:   157
  • File size:  ∼ 6.60 MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   ENDE-0004

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

 Download sample

00400061E
New Common Rail System for HINO
SERVICE MANUAL
OPERATION
E13C Type Engine
February, 2004
Diesel Injection Pump
TABLE OF CONTENTS
1. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1. Product Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-2. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Outline of The Main New Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2-1. Common Rail Specifications and Engine Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2-2. System Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Outline of Changes in Main Functional Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3-1. Supply Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3-2. Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3-3. Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-4. Sensors (Only sensors that were changed.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3-5. ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3-6. Various Types of Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4. Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4-1. DTC (Diagnostic Trouble Code) Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1. Outline
1-1. Product Application
A. Application
B. System Components Parts Number
1-2. Outline
This Service Manual describes the new common rail system installed on the E13C engine of large Hino trucks. The big-
gest difference compared with conventional common rail systems is that it uses an injector with a QR code. The basic
construction and operation of the system is about the same as for systems installed on the P11C engine, so this Service
Manual will only give a general outline of the E13C system and describe its unique features. For details on the common
rail system, refer to Service Bulletin ECD 01-08 "New Common Rail System (ECD-U2) for HINO" published in December
2001, and Service Manual "Common Rail System for HINO J05D/J08E Type Engine" published in October 2003.
Manufacturer Engine Model Destination
HINO E13C General countries
Parts Name DENSO Parts Number
Manufacturer Parts
Number
Remarks
Supply pump 094000-0421 22730-1231A HP0 type
Injector 095000-5223 23910-1242A With QR code
Rail 095440-0460 22760-1150A
Engine ECU 102758-3001 89560-6530A With EDU inside
Accelerator position sensor 198300-8160 89441-6950A
Crankshaft position sensor 029600-0570 89411-1280A
Cylinder recognition sensor 949979-1300 Included in the supply pump
Fuel temperature sensor 179730-0090 22790-1010A
Coolant temperature sensor 071560-0110 83420-1250A
Intake air temperature sensor 072800-0350 89441-6230A
Intake air pressure sensor 079800-5890 89390-1080A
3-3. Injector
A. Changes
Uses a compact and power-saving TWV (Two-Way Valve) for electromagnetic control of the injector.
Conventional systems use adjusted resistance to correct the injection volume, but to improve the accuracy of correction,
the new system uses a QR (Quick Response) code. The QR code greatly increases the correction points of the injection
volume, improving correction accuracy. The properties of the engine cylinders are made more equal than before, which
increases fuel efficiency and decreases exhaust gas emissions. The ID code (30 base 16 characters) for injection volume
correction information is stamped on the injector head.
B. Construction
Q000641E
High pressure fuel
30 base 16 characters
QR code
Solenoid valve
Control chamber
High pressure fuel
(from the rail)
Command piston
Nozzle spring
Pressure pin
Nozzle needle
Leak passage
  ' $
  ' #   ' $
  ' #
  ' # ' %  
    $ %
Cover (With cover in place)
With cover removed


Payment

Before sending payment please download the sample file to verify the following:

  •   Check the Brand, Model and Year.
  •   Review the Table of Contents (TOC).
  •   Review the Bookmarks.
  •   Inspect the quality of images.

7.00USD

Paypal
Credit card*
Debit card**

*Credit card or Debit card processing at Paypal portal.
**Debit card: available only from selected countries/territories.