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Make/Model Information:

  • Brand:   Iveco
  • Models included:
    • Iveco C78 ENT
    • Iveco C10 ENT
    • Iveco C13 ENT
    • Iveco Cursor G-Drive 78 TE2
    • Iveco Cursor G-Drive 13 TE1
    • Iveco Cursor G-Drive 13 TE2
    • Iveco Cursor G-Drive 13 TE3

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English (EN)
  • Number of pages:   554
  • File size:  ∼ 30.19 MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   ENIV-0002

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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C78 ENT, C10 ENT, C13 ENT
TOP VIEW 81812
CURSOR Tier 2 Series
Industrial application
CURSOR G-DRIVE
CURSOR 78-TE2, 13-TE1, 13-TE2, 13-TE3
TIER 2 CURSOR
SERIES
Industrial applications
C78 ENT
C10 ENT
C13 ENT
CURSOR G-DRIVE
CURSOR 78 TE2
CURSOR 13 TE1
CURSOR 13 TE2
CURSOR 13 TE3
Technical and Repair Manual
CORRESPONDENCE BETWEEN TECHNICAL CODE AND COMMERCIAL CODE
SECTION 1 - GENERAL SPECIFICATIONS 3 F2B CURSOR ENGINES
Print P2D32C001 E Base - April 2006
Technical Code Commercial Code
F2BE0684A*B001 -
F2BE0684A*B002 -
F2BE0687A*B101 C78 ENT
CORRESPONDENCE BETWEEN TECHNICAL CODE AND COMMERCIAL CODE
SECTION 1 - GENERAL SPECIFICATIONS 3 F3A CURSOR ENGINES
Print P2D32C001 E Base - April 2006
Technical Code Commercial Code
F3AE0684D*B001 -
F3AE0684D*B003 -
F3AE0684E*B002 -
F3AE0684G*B003 -
F3AE0684J*B902 -
F3AE0687A*
CORRESPONDENCE BETWEEN TECHNICAL CODE AND COMMERCIAL CODE
SECTION 1 - GENERAL SPECIFICATIONS 3 F3B CURSOR ENGINES
Print P2D32C001 E Base - April 2006
Technical Code Commercial Code
F3BE0684A*B001 -
F3BE0684E*B001 -
F3BE0687A*
CORRESPONDENCE BETWEEN TECHNICAL CODE AND COMMERCIAL CODE
F2B engine
F3B engine
SECTION 1 - GENERAL SPECIFICATIONS 3 G-DRIVE CURSOR ENGINES
Print P2D32C001 E Base - April 2006
Technical Code Commercial Code
F2BE0685A*B301 CURSOR 78 TE2
Technical Code Commercial Code
F3BE0685C*B001 CURSOR 13 TE1
F3BE0685B*B001 CURSOR 13 TE2
F3BE0685A*B001 CURSOR 13 TE3
F2B Cursor engines Part 1
F3A Cursor engines Part 2
F3B Cursor engines Part 3
Cursor Motors G-Drive application Part 4
CURSOR ENGINES
1 CURSOR ENGINES
Print P2D32C001 E Base - April 2006
Section
General specifications 1
Fuel 2
Industrial application 3
Overhaul and technical specifications 4
Tools 5
Safety prescriptions Appendix
PREFACE TO USER’S GUIDELINE MANUAL
Section 1 describes the F2B engine illustrating its features
and working in general.
Section 2 describes the type of fuel feed.
Section 3 relates to the specific duty and is divided in four sepa-
rate parts:
1. Mechanical part, related to the engine overhaul,
limited to those components with different characteristics
based on the relating specific duty.
2. Electrical part, concerning wiring harness, electrical
and electronic equipment with different characteristics
based on the relating specific duty.
3. Maintenance planning and specific overhaul.
4. Troubleshooting part dedicated to the operators who,
being entitled to provide technical assistance, shall have simple
and direct instructions to identify the cause of the major incon-
veniences.
Sections 4 and 5 illustrate the overhaul operations of the engi-
ne overhaul on stand and the necessary equipment to execute
such operations.
F2B CURSOR ENGINES
1 F2B CURSOR ENGINES
Print P2D32C001 E Base - April 2006
SECTION 1 - GENERAL SPECIFICATIONS 1 F2B CURSOR ENGINES
Print P2D32C001 E Base - April 2006
SECTION 1
General specifications
CORRESPONDENCE BETWEEN TECHNICAL CODE
AND COMMERCIAL CODE 3. . . .. . . . . . .. .
VIEWS OF ENGINE (version F2BE0684A*B001 5.
VIEW OF ENGINE (version F2BE0684A*B002) 8.
VIEWS OF ENGINE (version F2BE0687A*B101) 9
LUBRICATION 10. . .. . . . . . .. . . . . . .. . . . . . .. .
- Oil pump 12. . . .. . . . . . .. . . . . . .. . . . . . .. . . .
- Overpressure valve 12. . .. . . . . . .. . . . . . .. . . .
- Oil pressure control valve (on the base unit) 13..
- Filter support and heat exchanger 13. . . . . .. . . .
- By-pass valve inside the filter support/heat
exchanger assembly 14. . .. . . . . . .. . . . . . .. . . .
- Thermostatic valve 14. . . .. . . . . . .. . . . . . .. . . .
- Engine oil filters 14. . . . . .. . . . . . .. . . . . . .. . . .
COOLING 15. . . . . . .. . . . . . .. . . . . . .. . . . . . .. .
- Description 15. . .. . . . . . .. . . . . . .. . . . . . .. . . .
- Operation 15. . .. . . . . . .. . . . . . .. . . . . . .. . . .
- Water pump 17.. . . . . . .. . . . . . .. . . . . . .. . . .
- Thermostat 17. .. . . . . . .. . . . . . .. . . . . . .. . . .
TURBOCHARGING 18. . . . . .. . . . . . .. . . . . . .. .
- HOLSET HX 40W turbocompressor 18. . .. . . .
SECTION 2 - FUEL 1 F2B CURSOR ENGINES
Print P2D32C001 E Base - April 2006
SECTION 2
FUEL FEED 3. . . . . . .. . . . . . .. . . . . . .. . . . . . .. .
FUEL SUPPLY DIAGRAM 4. .. . . . . . .. . . . . . .. .
- Overpressure valve 5. . .. . . . . . .. . . . . . .. . . .
- Fuel pump 5. . .. . . . . . .. . . . . . .. . . . . . .. . . .
- Injector-pump 5. . . . . . .. . . . . . .. . . . . . .. . . .
- Injector Phases 6. . . . . . .. . . . . . .. . . . . . .. . . .
SECTION 3 - INDUSTRIAL APPLICATION 1 F2B CURSOR ENGINES
Print P2D32C001 E Base - April 2006
SECTION 3
Industrial application
CLEARANCE DATA 3
PART ONE - MECHANICAL COMPONENTS 5
ENGINE ASSEMBLY DISASSEMBLY 7
ASSEMBLING THE ENGINE ON THE BENCH 14.
ENGINE FLYWHEEL 16
- Fitting engine flywheel 16
- Fitting camshaft 17
- Fitting pump-injectors 18
- Fitting rocker-arm shaft assembly 18
- Camshaft timing 19
- Phonic wheel timing 21
- Intake and exhaust rocker play adjustment and
pre-loading of rockers controlling pump injectors 22
ENGINE COMPLETION 23
PART TWO -
ELECTRICAL EQUIPMENT 29
- Components on the engine F2B 31
BLOCK DIAGRAM 32
- EDC MS 6.2 electronic control unit 33
- EDC control unit PIN-OUT 34
- Connector “A” (Engine) 34
- EDC control unit PIN-OUT 35
- Connector “B” (Frame area) 35
- Engine coolant temperature sensor 37
- Fuel temperature sensor 38
- Pulse transmitter 39
2 SECTION 3 - INDUSTRIAL APPLICATION F2B CURSOR ENGINES
Base - April 2006 Print P2D32C001 E
- Distribution pulse transmitter 40
- Boosting pressure transmitter 41
- Air temperature transmitter on manifold 42
PRE/POST-HEATING RESISTANCE 43
EDC SYSTEM FUNCTIONS 44
PART THREE - TROUBLESHOOTING 47
PREFACE 49
PART FOUR -
MAINTENANCE PLANNING 57
MAINTENANCE PLANNING 59
- Recovery 59
- Inspection and/or maintenance interventions 59.
- Checks not included in maintenance
planning-daily checks 60
MAINTENANCE PROCEDURES 60
- Checks and controls 60
SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS 1 F2B CURSOR ENGINES
Print P2D32C001 E Base - April 2006
SECTION 4
Overhaul and technical specifications
GENERAL CHARACTERISTICS 3
ASSEMBLY CLEARANCE DATA 5
ENGINE OVERHAUL 11
ENGINE REMOVAL AT THE BENCH 11
REPAIR OPERATIONS 12
CYLINDER BLOCK 12
- Checks and measurements 12
CYLINDER LINERS 13
- Replacing cylinder liners 14
- Removal 14
- Fitting and checking protrusion 14
CRANKSHAFT 15
- Measuring main journals and crank pins 16
PRELIMINARY MEASUREMENT OF MAIN AND
BIG END BEARING SHELL SELECTION DATA 17
- Replacing the timing control gear and the oil pump 24
- Checking main journal installation clearance 24..
- Checking crankshaft end float 25
ASSEMBLING THE ENGINE ON THE BENCH 26.
DIAGRAM SHOWING THE UNDERBLOCK FIXING
SCREWS TIGHTENING ORDER 27
PISTON-CONNECTING ROD ASSEMBLY 28
- Removal 28
- Measuring the diameter of the pistons 29
- Conditions for correct gudgeon pin-piston
coupling 29
2 SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS F2B CURSOR ENGINES
Base - April 2006 Print P2D32C001 E
- Piston rings 30
CONNECTING ROD 31
- Bushings 32
- Checking connecting rods 32
- Mounting the connecting rod piston assembly 33
- Mounting the piston rings 33
- Fitting the big end bearing shells 33
- Fitting the connecting rod-piston assembly
into the piston liners 34
- Piston protrusion check 34
- Checking assembly clearance of big end pins 35..
CYLINDER HEAD 35
- Dismounting the valves 35
- Checking the planarity of the head on the
cylinder block 35
VALVE 36
- Removing deposits and checking the valves 36
- Valve seats 36
- Checking clearance between valve-stem and
associated valve guide 37
- Valve guides 37
REPLACING INJECTOR HOLDER CASES 37
- Removal 37
- Checking protrusion of injectors 39
TIMING GEAR 40
- Camshaft drive 40
- Intermediate gear pin 40
- Idler gear 40
- Twin idler gear 40
- Replacing the bushings 40
- Camshaft 41
- Checking cam lift and pin alignment 41
- Bushes 42
- Replacing camshaft bushes using beater 99360487 43
- Removal 43
- Assembly 43
VALVE SPRINGS 44
- Fitting the valves and oil seal ring 44
ROCKER SHAFT 45
- Shaft 45
- Rocker 45
TIGHTENING TORQUES 46
Section
General specifications 1
Fuel 2
Industrial application 3
Overhaul and technical specifications 4
Tools 5
Safety prescriptions Appendix
PREFACE TO USER’S GUIDELINE MANUAL
Section 1 describes the F3A engine illustrating its features
and working in general.
Section 2 describes the type of fuel feed.
Section 3 relates to the specific duty and is divided in four sepa-
rate parts:
1. Mechanical part, related to the engine overhaul,
limited to those components with different characteristics
based on the relating specific duty.
2. Electrical part, concerning wiring harness, electrical
and electronic equipment with different characteristics
based on the relating specific duty.
3. Maintenance planning and specific overhaul.
4. Troubleshooting part dedicated to the operators who,
being entitled to provide technical assistance, shall have simple
and direct instructions to identify the cause of the major incon-
veniences.
Sections 4 and 5 illustrate the overhaul operations of the engi-
ne overhaul on stand and the necessary equipment to execute
such operations.
F3A CURSOR ENGINES
1 F3A CURSOR ENGINES
Print P2D32C001 E Base - April 2006
Section
General specifications 1
Fuel 2
Industrial application 3
Overhaul and technical specifications 4
Tools 5
Safety prescriptions Appendix
PREFACE TO USER’S GUIDELINE MANUAL
Section 1 describes the F3B engine illustrating its features
and working in general.
Section 2 describes the type of fuel feed.
Section 3 relates to the specific duty and is divided in four sepa-
rate parts:
1. Mechanical part, related to the engine overhaul,
limited to those components with different characteristics
based on the relating specific duty.
2. Electrical part, concerning wiring harness, electrical
and electronic equipment with different characteristics
based on the relating specific duty.
3. Maintenance planning and specific overhaul.
4. Troubleshooting part dedicated to the operators who,
being entitled to provide technical assistance, shall have simple
and direct instructions to identify the cause of the major incon-
veniences.
Sections 4 and 5 illustrate the overhaul operations of the engi-
ne overhaul on stand and the necessary equipment to execute
such operations.
F3B CURSOR ENGINES
1 F3B CURSOR ENGINES
Print P2D32C001 E Base - April 2006
Section
General specifications 1
G-Drive Application 2
PREFACE TO USER’S GUIDELINE MANUAL
Section 1 describes engines F2B and F3B in their characteristics
and general operation.
Section 2 is specific of use.
G- -DRIVE CURSOR ENGINES
1 G-DRIVE CURSOR ENGINES
Print P2D32C001 E Base - April 2006


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