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Make/Model Information:

  • Brand:   Iveco
  • Models included:
    • Iveco GE CURSOR-78 250E
    • Iveco GS CURSOR-78 250E
    • Iveco GE CURSOR-13 300E
    • Iveco GE CURSOR-13 350E
    • Iveco GE CURSOR-13 400E
    • Iveco GS CURSOR-13 300E
    • Iveco GS CURSOR-13 350E
    • Iveco GS CURSOR-13 400E

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English (EN)
  • Number of pages:   358
  • File size:  ∼ 19.39 MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   ENIV-0027

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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CURSOR TIER 2 SERIES
Power Generation application
CURSOR 78 GE CURSOR 250E, GS CURSOR 250E
CURSOR 13 GE CURSOR 300E, GE CURSOR 350E
,GE CURSOR 400E, GS CURSOR 300E
,GS CURSOR 350E, GS CURSOR 400E
CORRESPONDENCE BETWEEN TECHNICAL CODE AND COMMERCIAL CODE
Revi - July 2006
SECTION 1 - GENERAL SPECIFICATIONS 3 F2B CURSOR ENGINES
Print P4D32C001 E Base - March 2006
Technical Code Commercial Code
F2BE0685A*B301 GE CURSOR 250E
F2BE0685A*B301 GS CURSOR 250E
CORRESPONDENCE BETWEEN TECHNICAL CODE AND COMMERCIAL CODE
Revi - July 2006
SECTION 1 - GENERAL SPECIFICATIONS 3 F3B CURSOR ENGINES
Print P4D32C001 E Base - March 2006
Technical Code Commercial Code
F3BE0685C*B001 GE CURSOR 300E
F3BE0685B*B001 GE CURSOR 350E
F3BE0685A*B001 GE CURSOR 400E
F3BE0685C*B001 GS CURSOR 300E
F3BE0685B*B001 GS CURSOR 350E
F3BE0685A*B001 GS CURSOR 400E
CURSOR TIER 2
SERIES
Power Generation application
CURSOR 78
GE CURSOR 250E
GS CURSOR 250E
CURSOR 13
GE CURSOR 300E
GE CURSOR 350E
GE CURSOR 400E
GS CURSOR 300E
GS CURSOR 350E
GS CURSOR 400E
Technical and Repair Manual
F2B Cursor engines Part 1
F3B Cursor engines Part 2
Main electrical power and Troubleshooting Part 3
CURSOR POWER
GENERATION ENGINES
1 CURSOR POWER GENERATION ENGINES
Print P4D32C001 E Base - March 2006
Section
General specifications 1
Fuel 2
Power Generation application 3
Overhaul and technical specifications 4
Tools 5
Safety prescriptions Appendix
PREFACE TO USER’S GUIDELINE MANUAL
Section 1 describes the F2B engine illustrating its features
and working in general.
Section 2 describes the type of fuel feed.
Section 3 relates to the specific duty and is divided in four sepa-
rate parts:
1. Mechanical part, related to the engine overhaul,
limited to those components with different characteristics
based on the relating specific duty.
2. Electrical part, concerning wiring harness, electrical
and electronic equipment with different characteristics
based on the relating specific duty.
3. Maintenance planning and specific overhaul.
4. Troubleshooting part dedicated to the operators who,
being entitled to provide technical assistance, shall have simple
and direct instructions to identify the cause of the major incon-
veniences.
Sections 4 and 5 illustrate the overhaul operations of the engi-
ne overhaul on stand and the necessary equipment to execute
such operations.
F2B CURSOR ENGINES
1 F2B CURSOR ENGINES
Print P4D32C001 E Base - March 2006
SECTION 1 - GENERAL SPECIFICATIONS 1 F2B CURSOR ENGINES
Print P4D32C001 E Base - March 2006
SECTION 1
General specifications
CORRESPONDENCE BETWEEN TECHNICAL CODE
AND COMMERCIAL CODE 3 . . . .. . . . . . .. .
VIEWS OF ENGINE 5 . . . . . .. . . . . . .. . . . . . .. .
LUBRICATION 8 . . .. . . . . . .. . . . . . .. . . . . . .. .
- Oil pump 9 . . . .. . . . . . .. . . . . . .. . . . . . .. . . .
- Overpressure valve 9 . . .. . . . . . .. . . . . . .. . . .
- Oil pressure control valve (on the base unit) 10 ..
- Filter support and heat exchanger 10 . . . . . .. . . .
- By-pass valve inside the filter support/heat
exchanger assembly 11 . . .. . . . . . .. . . . . . .. . . .
- Thermostatic valve 11 . . . .. . . . . . .. . . . . . .. . . .
- Engine oil filters 11 . . . . . .. . . . . . .. . . . . . .. . . .
COOLING 12 . . . . . . .. . . . . . .. . . . . . .. . . . . . .. .
- Description 12 . . .. . . . . . .. . . . . . .. . . . . . .. . . .
- Operation 12 . . .. . . . . . .. . . . . . .. . . . . . .. . . .
- Water pump 13 .. . . . . . .. . . . . . .. . . . . . .. . . .
- Thermostat 13 . .. . . . . . .. . . . . . .. . . . . . .. . . .
TURBOCHARGING 14 . . . . . .. . . . . . .. . . . . . .. .
TURBOCHARGER 14 . . . . . . .. . . . . . .. . . . . . .. .
SECTION 2 - FUEL 1 F2B CURSOR ENGINES
Print P4D32C001 E Base - March 2006
SECTION 2
FUEL FEED 3 . . . . . . .. . . . . . .. . . . . . .. . . . . . .. .
FUEL SUPPLY DIAGRAM 4 . .. . . . . . .. . . . . . .. .
- Overpressure valve 5 . . .. . . . . . .. . . . . . .. . . .
- Feed pump 5 . . .. . . . . . .. . . . . . .. . . . . . .. . . .
- Heated sedimentation tank prefilter 5 . . . . .. . . .
- Fuel filter 6 . . . .. . . . . . .. . . . . . .. . . . . . .. . . .
- Injector-pump 6 . . . . . . .. . . . . . .. . . . . . .. . . .
- Injector Phases 7 . . . . . . .. . . . . . .. . . . . . .. . . .
Revi - July 2006
SECTION 3 - POWER GENERATION APPLICATION 1 F2B CURSOR ENGINES
Print P4D32C001 E Base - March 2006
SECTION 3
Power Generation application
CLEARANCE DATA 3
PART ONE -
MECHANICAL COMPONENTS 5
REMOVAL AND REFITTING 6/1
- Soundproofing unit removal refitting 6/1
REMOVAL AND REFITTING 7
- Electric panel and air filter removal and refitting 7
- Removal 7
- Refitting 7
- Radiator unit removal and refitting 8
- Removal 8
- Refitting 8
- Generator and engine removal and refitting 9 ..
- Removal 9
- Refitting 9
- Tank from base removal and refitting 10
- Removal 10
- Refitting 10
- Bleeding air from the supply system 11
- Checks and tests 11
ENGINE REMOVAL 12
ASSEMBLING THE ENGINE ON THE BENCH 18 .
ENGINE FLYWHEEL 20
- Fitting engine flywheel 20
- Fitting camshaft 21
- Fitting pump-injectors 22
2 SECTION 3 - POWER GENERATION APPLICATION F2B CURSOR ENGINES
Base - March 2006 Print P4D32C001 E
- Fitting rocker-arm shaft assembly 22
- Camshaft timing 23
- Phonic wheel timing 25
- Intake and exhaust rocker play adjustment and
pre-loading of rockers controlling pump injectors 26
ENGINE COMPLETION 27
PART TWO -
MAINTENANCE PLANNING 33
MAINTENANCE PLANNING 35
- Recovery 35
- Inspection and/or maintenance interventions 35 .
- Checks not included in maintenance planning-daily
checks 36
MAINTENANCE PROCEDURES 36
- Checks and controls 36
SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS 1 F2B CURSOR ENGINES
Print P4D32C001 E Base - March 2006
SECTION 4
Overhaul and technical specifications
GENERAL CHARACTERISTICS 3
ASSEMBLY CLEARANCE DATA 5
ENGINE OVERHAUL 11
ENGINE REMOVAL AT THE BENCH 11
REPAIR OPERATIONS 12
CYLINDER BLOCK 12
- Checks and measurements 12
CYLINDER LINERS 13
- Replacing cylinder liners 14
- Removal 14
- Fitting and checking protrusion 14
CRANKSHAFT 15
- Measuring main journals and crank pins 16
PRELIMINARY MEASUREMENT OF MAIN AND
BIG END BEARING SHELL SELECTION DATA 17
- Replacing the timing control gear and the oil pump 24
- Checking main journal installation clearance 24 ..
- Checking crankshaft end float 25
ASSEMBLING THE ENGINE ON THE BENCH 26 .
DIAGRAM SHOWING THE UNDERBLOCK FIXING
SCREWS TIGHTENING ORDER 28
PISTON-CONNECTING ROD ASSEMBLY 29
- Removal 29
- Measuring the diameter of the pistons 30
- Conditions for correct gudgeon pin-piston
coupling 30
- Piston rings 31
2 SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS F2B CURSOR ENGINES
Base - March 2006 Print P4D32C001 E
CONNECTING ROD 32
- Bushings 33
- Checking connecting rods 33
- Mounting the connecting rod piston assembly 34
- Mounting the piston rings 34
- Fitting the big end bearing shells 34
- Fitting the connecting rod-piston assembly
into the piston liners 35
- Piston protrusion check 35
- Checking the planarity of the head on the cylinder
block 36
CYLINDER HEAD 36
- Dismounting the valves 36
- Checking assembly clearance of big end pins 36 ..
VALVE 37
- Removing deposits and checking the valves 37
- Valve seats 37
- Checking clearance between valve-stem and
associated valve guide 38
- Valve guides 38
REPLACING INJECTOR HOLDER CASES 38
- Removal 38
- Checking protrusion of injectors 40
TIMING GEAR 41
- Camshaft drive 41
- Intermediate gear pin 41
- Idler gear 41
- Twin idler gear 41
- Replacing the bushings 41
- Camshaft 42
- Checking cam lift and pin alignment 42
- Bushes 43
- Replacing camshaft bushes using beater 99360487 44
- Removal 44
- Assembly 44
VALVE SPRINGS 45
- Fitting the valves and oil seal ring 45
ROCKER SHAFT 46
- Shaft 46
- Rocker 46
REAR POWER TAKEOFF 47
- Removal 47
- Refitting 47
- Shaft 47
- Rear power takeoff support 47
TIGHTENING TORQUES 48
SECTION 5 - TOOLS 1 F2B CURSOR ENGINES
Print P4D32C001 E Base - March 2006
SECTION 5
TOOLS 3
APPENDIX 1 F2B CURSOR ENGINES
Print P4D32C001 E Base - March 2006
Appendix
SAFETY PRESCRIPTIONS 3
Section
General specifications 1
Fuel 2
Power Generation application 3
Overhaul and technical specifications 4
Tools 5
Safety prescriptions Appendix
PREFACE TO USER’S GUIDELINE MANUAL
Section 1 describes the F3B engine illustrating its features
and working in general.
Section 2 describes the type of fuel feed.
Section 3 relates to the specific duty and is divided in four sepa-
rate parts:
1. Mechanical part, related to the engine overhaul,
limited to those components with different characteristics
based on the relating specific duty.
2. Electrical part, concerning wiring harness, electrical
and electronic equipment with different characteristics
based on the relating specific duty.
3. Maintenance planning and specific overhaul.
4. Troubleshooting part dedicated to the operators who,
being entitled to provide technical assistance, shall have simple
and direct instructions to identify the cause of the major incon-
veniences.
Sections 4 and 5 illustrate the overhaul operations of the engi-
ne overhaul on stand and the necessary equipment to execute
such operations.
F3B CURSOR ENGINES
1 F3B CURSOR ENGINES
Print P4D32C001 E Base - March 2006
SECTION 1 - GENERAL SPECIFICATIONS 1 F3B CURSOR ENGINES
Print P4D32C001 E Base - March 2006
SECTION 1
General specifications
CORRESPONDENCE BETWEEN TECHNICAL
CODE AND COMMERCIAL CODE 3 . . . . .. .
VIEWS OF ENGINE 5 . . . . . .. . . . . . .. . . . . . .. .
LUBRICATION DIAGRAM 8 .. . . . . . .. . . . . . .. .
- Oil pump 9 . . . .. . . . . . .. . . . . . .. . . . . . .. . . .
- Overpressure valve 9 . . .. . . . . . .. . . . . . .. . . .
- Oil pressure control valve 10 . . . . .. . . . . . .. . . .
- Heat exchanger 10 . . . . . .. . . . . . .. . . . . . .. . . .
- By-pass valve 11 .. . . . . . .. . . . . . .. . . . . . .. . . .
- Thermostatic valve 11 . . . .. . . . . . .. . . . . . .. . . .
- Engine oil filters 11 . . . . . .. . . . . . .. . . . . . .. . . .
COOLING 12 . . . . . . .. . . . . . .. . . . . . .. . . . . . .. .
- Water pump 13 .. . . . . . .. . . . . . .. . . . . . .. . . .
- Thermostat 13 . .. . . . . . .. . . . . . .. . . . . . .. . . .
TURBOCHARGING 14 . . . . . .. . . . . . .. . . . . . .. .
TURBOCHARGER HX60W 14 . . . . . . .. . . . . . .. .
SECTION 2 - FUEL 1 F3B CURSOR ENGINES
Print P4D32C001 E Base - March 2006
SECTION 2
FEEDING 3 .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. .
FUEL SUPPLY DIAGRAM 4 . .. . . . . . .. . . . . . .. .
- Overpressure valve 5 . . .. . . . . . .. . . . . . .. . . .
- Feed pump 5 . . .. . . . . . .. . . . . . .. . . . . . .. . . .
- Heating sedimentation prefilter 5 .. . . . . . .. . . .
- Fuel filter 6 . . . .. . . . . . .. . . . . . .. . . . . . .. . . .
- Injector-pump 6 . . . . . . .. . . . . . .. . . . . . .. . . .
- Injector Phases 7 . . . . . . .. . . . . . .. . . . . . .. . . .
SECTION 3 - POWER GENERATION APPLICATION 1 F3B CURSOR ENGINES
Print P4D32C001 E Base - March 2006
SECTION 3
Power Generation application
CLEARANCE DATA 3
PART ONE -
MECHANICAL COMPONENTS 5
REMOVAL AND REFITTING 7
ENGINE REMOVAL 8
ENGINE ASSEMBLY 13
ENGINE FLYWHEEL 15
- Fitting engine flywheel 15
- Fitting camshaft 16
- Fitting pump-injectors 17
- Fitting rocker-arm shaft assembly 17
- Camshaft timing 18
- Phonic wheel timing 20
- Intake and exhaust rocker play adjustment and
pre-loading of rockers controlling pump injectors 21
ENGINE COMPLETION 22
PART TWO -
MAINTENANCE PLANNING 27
MAINTENANCE PLANNING 29
- Recovery 29
- Inspection and/or maintenance interventions 29 .
- Checks not included in maintenance planning-daily
checks 30
MAINTENANCE PROCEDURES 30
- Checks and controls 30
SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS 1 F3B CURSOR ENGINES
Print P4D32C001 E Base - March 2006
SECTION 4
Overhaul and technical specifications
GENERAL CHARACTERISTICS 3
ASSEMBLY CLEARANCE DATA 5
ENGINE OVERHAUL 12
ENGINE REMOVAL AT THE BENCH 12
REPAIR OPERATIONS 13
CYLINDER BLOCK 13
- Checks and measurements 13
- Cylinder liners 14
- Replacing cylinder liners 15
- Removal 15
- Assembly and checking protrusion 15
- Crankshaft 16
- Measuring the main journals and crankpins 17
- Preliminary measurement of main and big end
bearing shell selection data 18
- Selecting the main bearing and big end
bearing shells 19
- Replacing the timing control gear and the oil pump 25
- Checking main journal installation clearance 25 ..
- Checking crankshaft end float 26
ASSEMBLING THE ENGINE ON THE BENCH 27 .
DIAGRAM SHOWING THE UNDERBLOCK FIXING
SCREWS TIGHTENING ORDER 29
PISTON CONNECTING ROD ASSEMBLY 30
- Removal 30
- Measuring the diameter of the pistons 31
- Conditions for correct gudgeon
pin-piston coupling 31
2 SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS F3B CURSOR ENGINES
Base - March 2006 Print P4D32C001 E
- Piston rings 32
- Connecting rod 33
- Bushings 34
- Checking connecting rods 34
- Mounting the connecting rod piston assembly 35
- Mounting the piston rings 35
- Fitting the big end bearing shells 35
- Fitting the connecting rod-piston assembly
into the piston liners 36
- Piston protrusion check 36
- Checking head bearing surface on cylinder block 37
CYLINDER HEAD 37
- Dismounting the valves 37
- Checking crankpin assembly clearance 37
- Valves 38
- Valve seats 38
- Checking clearance between valve-stem and
associated valve guide 39
- Valve guides 39
- Replacing injector cases 39
- Assembly 40
- Checking injector protrusion 41
TIMING GEAR 42
- Camshaft 42
- Checking cam lift and pin alignment 42
- Bushings 43
- Replacing camshaft bushes using
beater 99360499 44
- Removal 44
- Assembly 44
VALVE SPRINGS 45
- Fitting the valves and oil seal ring 45
ROCKER SHAFT 46
- Shaft 46
- Rocker 46
- Camshaft drive 47
- Idler gear pin 47
- Idler gear 47
- Twin intermediate gear pin 47
- Twin idler gear 47
- Replacing the bushings 47
REAR POWER TAKEOFF 48
- Removal 48
- Refitting 48
TIGHTENING TORQUE 49
Section
Main electrical power on the machine 1
Troubleshooting 2
MAIN ELECTRICAL POWER ON THE
MACHINE AND TROUBLESHOOTING
PREFACE TO USER’S GUIDELINE MANUAL
Section 1 describes the electrical equipment as regards its
characteristics and its general operation in relation to the
engines described in the preceding parts.
Section 2 describes the fault diagnosis of the engines described
in the preceding parts, dedicated to technical support providers
who need straightforward guidelines in order to verify the
causes of the main failures.
1 CURSOR POWER GENERATION ENGINES
Print P4D32C001 E Base - March 2006
SECTION 1 - MAIN ELECTRICAL POWER ON THE MACHINE 1 CURSOR POWER GENERATION ENGINES
Print P4D32C001 E Base - March 2006
SECTION 1
Main electrical power on the machine
LOCATION OF POWER UNIT COMPONENTS 3
LOCATION OF COMPONENTS ON ENGINE 4
ON-BOARD ELECTRIC WIRING 5
POWER NETWORK 6
WIRING CONNECTOR 7
GE CURSOR 250E POWER UNIT WIRING
DIAGRAMS 8
- Principle wiring diagram 8
- Key to components 9
- Function symbols for the control panel 9
- Generator set with manual control panel PGM1 10
- Key 11
- Generator set with PG804 automatic panel 12 ..
- Key 13
- Generator set with Compact Mage manual panel 14
- Key 15
- Generator set with Compact Mage automatic
panel 16
- Key 17
GE CURSOR 300E/350E/400E POWER UNIT
WIRING DIAGRAMS 18
- Principle wiring diagram 18
- Key to components 19
- Function symbols for the control panel 19
- Generator set with manual control panel PGM1 20
2 SECTION 1 - MAIN ELECTRICAL POWER ON THE MACHINE CURSOR POWER GENERATION ENGINES
Base - March 2006 Print P4D32C001 E
- Key 21
- Generator set with PG804 automatic panel 22 ..
- Key 23
- Generator set with Compact Mage
manual panel 24
- Key 25
- Generator set with Compact Mage automatic
panel 26
- Key 27
WIRING DIAGRAM 28
- Wiring from interface box to GE CURSOR 250E
engine 28
- Wiring from interface box to GE CURSOR
300E/350E/400E engine 29
- Wiring from control panel to interface box
GE CURSOR 250E/300E/350E/400E 30
ENGINE INTERFACE BOX 31
- Description 31
- Connectors 32
EDC SYSTEM 35
- Functions 35
- Components on the engine F2B 38
- Components on the engine F3B 39
- EDC MS 6.2 electronic control unit 40
- EDC control unit PIN-OUT 41
EDC SYSTEM COMPONENT DESCRIPTION 43 ..
- Pump injector 45
- Engine coolant temperature sensor 45
- Fuel temperature sensor 46
- Flywheel pulse transmitter 47
- Distribution pulse transmitter 48
- Boosting pressure transmitter 49
- Air temperature transmitter on manifold 50
- Pre/post-heating resistance 51
SECTION 2 - TROUBLESHOOTING 1 CURSOR POWER GENERATION ENGINES
Print P4D32C001 E Base - March 2006
SECTION 2
Troubleshooting
TROUBLESHOOTING 3
PREFACE 3
METHODS OF DIAGNOSIS 4
- Blink code 4
- PT-01 4
DIAGNOSIS WITH BLINK CODE 5
- Indicator light off 5
- Indicator light on steady 5
- Indicator light blinking 5
- BLINK CODE activation / reading 5
- Blink Code location 5
BLINK CODE 6
- Procedure for failure memory clear by Blink
Code key 6
DIAGNOSIS WITH PT-01 PORTABLE TESTER 7
PT-01 PORTABLE TESTER 9
- Main functions 9
- Test parameters 9
- Diagnosis 11
TROUBLESHOOTING 15
- Diagnosis 17


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