Click 'Download sample' for the free sample file:

 Download sample

Make/Model Information:

  • Brand:   Iveco
  • Models included:
    • Iveco-Cursor C87ENT-M38.10
    • Iveco-Cursor C87ENT-M62.10

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English (EN)
  • Number of pages:   189
  • File size:  ∼ 17.68 MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   ENIV-0025

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

 Download sample

C87 ENT M38.10
Marine application
CURSOR Serie s
C87 ENT M62.10
C87 ENT M38.10
C87 ENT M62.10
TECHNICAL AND
REPAIR MANUAL
OCTOBER 2010 EDITION
C87 ENT M38.10
C87 ENT M62.10 OCTOBER 2010 1.3
SECTION CONTENTS
Section Page
1. OVERVIEW 5
2. TECHNICAL DATA 35
3. ELECTRICAL EQUIPMENT 43
4. DIAGNOSTICS 61
5. MAINTENANCE 77
6. SERVICING OPERATIONS
ON INSTALLED ENGINE 83
7. TOOLS 99
8. OVERHAUL 109
9. SAFETY REGULATIONS 183
C87 ENT M38.10
C87 ENT M62.10 OCTOBER 2010 OVERVIEW 1.5
SECTION 1
OVERVIEW
IDENTIFICATION DATA 7
COMMERCIAL CODE 8
PRODUCT MODEL NUMBER 9
COMBUSTION AIR INTAKE AND EXHAUST
SYSTEM 10
Comburent air filter 11
Turbocompressor 11
Air/sea-water heat exchanger 11
COOLING FRESH WATER CLOSED LOOP 12
Tube bundle water/water heat exchanger 13
Bypass junction for thermostatic valve 13
SEAWATER OPEN COOLING LOOP 14
Sea water pump 15
ENGINE OIL - LUBRICATION LOOP 16
Oil fume recycle (Blow-by) 17
SUPPLY 18
FUEL SUPPLY DIAGRAM 19
Pump assembly 20
Low pressure feed pump 21
Pressure control solenoid valve 23
Low pressure limiter valve 23
High pressure pump 24
Operation 26
RAIL (PRESSURE ACCUMULATOR) 26
Electroinjector 26
OCTOBER 2010 1.6 C87 ENT M38.10
C87 ENT M62.10 OVERVIEW
EDC 7 Electronic Central Unit 27
Air pressure/temperature sensor 27
Atmospheric pressure sensor 27
Oil pressure/temperature sensor 28
Crankshaft sensor 28
Camshaft sensor 29
Coolant temperature sensor 29
Fuel temperature sensor 30
Throttle lever position 30
Fuel pressure sensor on rail 30
SYSTEM FUNCTIONS 31
Run up 31
Starting 31
Metering and fuel injection 31
Injection advance management 31
Pre-injection 32
Injection pressure modulation 32
Idling adjusting 32
Self-diagnosis 32
EDC indicator light 32
Fuel heating 32
Linearization of the acceleration gradient 32
Balance of the cylinder torque delivery 32
Rotation speed control 32
Top speed limitation 32
Cut off 33
Derating 33
Recovery 33
After run 33
Figure 1
143677
The engine identification data are stenciled on a tag positioned over the engine coolant tank
1. Trade name/version - 2. Homologation - 3. Production serial number- 4. Maximum rated power -
5. Family of engines - 6. Trade name - 7. Design number- 8. Programming code - 9. Year of production -
10. Homologation number.
04_002_N
Figure 2
C87 ENT M38.10
C87 ENT M62.10 OCTOBER 2010 OVERVIEW 1.7
IDENTIFICATION DATA
The purpose of the commercial code is to make it easier to understand the characteristics of the product,categorizing theengines
according to their family, origins and intended application. The commercial code, therefore, cannot be used for technical purposes
and to identify the engine's components, this is the purpose of the “ENGINE S/N”.
VERSION:
TURBOCOMPRESSOR:
1 = COOLED
2 = NOT COOLED
APPLICATION: M = MARINE
ENGINE FAMILY IDENTIFIER: C = CURSOR
DISPLACEMENT: 8.710 c.c.
FUEL SUPPLY: E = ELECTRONIC INJECTION
BLOCK: N = NON STRUCTURAL
AIR INTAKE: T = INTERCOOLED SUPERCHARGED
VERSION
MAXIMUM PERFORMANCE LEVEL ACHIEVABLE
38 = 380 CV
62 = 620 CV
C 87 E NT M 38 . 1 0
OCTOBER 2010 1.8 C87 ENT M38.10
C87 ENT M62.10 OVERVIEW
COMMERCIAL CODE
The model number is assigned by the manufacturer; it is used to identify the main characteristics of the engine, and to characterize
its application and power output level. It is stamped on the side of the crank-case.
ACTUAL POWER OUTPUT
VARIANTS TO
BASIC ENGINE
F2 CE 8 A 0 0 6 A * 60 1
POWER RANGE
INTENDED USE (6 = MARINE)
FUEL + INJECTION (8 = DIESEL, TCA, DIRECT INJECTION)
NO. OF CYLINDERS
NO. OF STROKES AND CYLINDER DISPOSITION (0 = 4 STROKES, VERTICAL)
ENGINE
DESIGN ITERATION
ENGINE FAMILY IDENTIFIER
C87 ENT M38.10
C87 ENT M62.10 OCTOBER 2010 OVERVIEW 1.9
PRODUCT MODEL NUMBER
C87 ENT M38.10
C87 ENT M62.10 OCTOBER 2010 TECHNICAL DATA 2.35
SECTION 2
TECHNICAL DATA
SPECIFICATIONS
C87 ENT M38.10 37
SPECIFICATIONS
C87 ENT M62.10 40
C87 ENT M38.10
C87 ENT M62.10 OCTOBER 2010 ELECTRICAL EQUIPMENT 3.43
SECTION 3
ELECTRICAL EQUIPMENT
ELECTRICAL EQUIPMENT 45
PARTS AND COMPONENTS ENGINE 50
ELECTRICAL SYSTEM 52
ALTERNATOR 53
Mitsubishi 90A 53
Specification 53
ELECTRICAL STARTER ENGINE 54
“Nippondenso” model 54
Specification 54
CONNECTIONS OF THE CENTRAL ELECTRONIC
UNITCONVERTER MODULE 55
Identification of terminal function 55
Identification of terminal function 56
Identification of terminal function 57
EQUIPOTENTIAL CONNECTIONS TO ENGINE
GROUND 59
C87 ENT M38.10
C87 ENT M62.10 OCTOBER 2010 DIAGNOSTICS 4.61
SECTION 4
DIAGNOSTICS
FOREWORD 63
PT - BOX 64
GUIDE TO SYMPTOM DIAGNOSIS 65
FAULTS CODE - EDC 7 UC31 69
C87 ENT M38.10
C87 ENT M62.10 OCTOBER 2010 MAINTENANCE 5.77
SECTION 5
MAINTENANCE
PERIODICITY OF CHECKS
AND MAINTENANCE OPERATIONS 79
PREPARING THE ENGINE
FOR LONG IDLE PERIODS 81
ENGINE'S FIRST START/RESTORING
NORMAL OPERATING CONDITIONS 81
C87 ENT M38.10
C87 ENT M62.10 OCTOBER 2010 SERVICING OPERATIONS ON INSTALLED ENGINE 6.83
SECTION 6
SERVICING OPERATIONS ON INSTALLED
ENGINE
FOREWORD 85
PRESCRIPTIONS FOR WORK ON THE
INJECTION SYSTEM AND ITS COMPONENTS 86
REPLACING BELT 87
REPLACING THE ELECTRO-INJECTORS 87
Removal 87
Intake and exhaust rocker arm clearance
adjustment 88
Engine lubricant replacement 88
Air filter/s replacement 89
Fuel filter/s replacement 89
Oil filter replacement 89
Filter support with exclusion levers 90
MARINISATION OVERHAUL 91
Removal 91
CLEANING THE AIR/SEA WATER HEAT
EXCHANGER 93
CLEANING THE ENGINE COOLANT/SEA
WATER HEAT EXCHANGER 94
Fitting 95
INSTRUCTIONS FOR DISEMBARKING
THE ENGINE 97
Handling 97
C87 ENT M38.10
C87 ENT M62.10 OCTOBER 2010 TOOLS 7.99
SECTION 7
TOOLS 101
C87 ENT M38.10
C87 ENT M62.10 OCTOBER 2010 OVERHAUL 8.109
SECTION 8
OVERHAUL
Graph and symbols 111
GENERAL CHARACTERISTICS 112
ASSEMBLY CLEARANCE DATA 113
TIGHTENING TORQUES 119
CYLINDER BLOCK 132
Checks and measurements 132
CYLINDER LINERS 133
Replacing cylinder liners 134
Removal 134
Fitting and checking protrusion 134
CRANKSHAFT 135
Measuring main journals and crank pins 136
PRELIMINARYMEASUREMENT OF MAIN AND BIG
END BEARING SHELL SELECTION DATA 137 ..
Selecting the main and big end bearing shells 138 .
Replacing the timing control gear and the
oil pump 144
OCTOBER 2010 8.110 C87 ENT M38.10
C87 ENT M62.10 OVERHAUL
Page Page
PISTON CONNECTING ROD ASSEMBLY 146 ..
Removal 146
CONNECTING ROD 149
Version C87 ENT M38.10 150
Version C87 ENT M62.10 151
Mounting the connecting rod - piston
assembly 152
Mounting the piston rings 152
Fitting connecting rod - piston assemblies in
the cylinder liners 153
Checking piston protrusion 153
Checking assembly clearance of big end pins 154 .
CYLINDER HEAD 154
Valve removal 154
Checking the planarity of the head on the
cylinder block 154
VALVE 155
Removing deposits and checking the valves 155 ..
VALVE GUIDES 155
Replacing of valve guides 156
REPLACING INJECTOR HOLDER CASES 156 ..
Removal 156
Mounting 157
Checking protrusion of injectors 158
TIMING GEAR 159
Camshaft drive 159
Intermediate gear pin 159
Idler gear 159
Twin idler gear 159
Replacing the bushings 159
Checking cam lift and pin alignment 160
CAMSHAFT 161
BUSHES 161
Use beater 99360505 to change bushings 162
VALVE SPRINGS 162
Fitting the valves and oil seal ring 162
ROCKER SHAFT 163
Shaft 163
Rockers 163
LUBRICATION CIRCUIT COMPONENTS 164 ..
Oil pump 164
Overpressure valve 164
Engine oil filter adapter 165
Filter by-pass valve 165
Oil pressure control valve 166
Heat exchanger 166
COMPONENTS OF THE COOLING SYSTEM 167
Water pump 167
Thermostatic valve 167
ASSEMBLY 168
High pressure pump installation 172
ENGINE FLYWHEEL 172
Engine flywheel installation 172
shaft installation 173
TIMING CAMSHAFT AND FLYWHEEL
USING TOOL 99395223 174
Timing camshaft 174
Timing flywheel 176
TIMING CAMSHAFT AND FLYWHEEL
WITHOUT TOOL 99395223 176
Timing camshaft 176
Timing flywheel 179
Intake and exhaust rocker arm clearance
adjustment 180
C87 ENT M38.10
C87 ENT M62.10 OCTOBER 2010 SAFETY REGULATIONS 9.183
SECTION 9
SAFETY REGULATIONS
SAFETY REGULATIONS 185
Standard safety regulations 185
Accident prevention 185
During maintenance 185
Respecting the Environment 186


Payment

Before sending payment please download the sample file to verify the following:

  •   Check the Brand, Model and Year.
  •   Review the Table of Contents (TOC).
  •   Review the Bookmarks.
  •   Inspect the quality of images.

18.50USD

Paypal
Credit card*
Debit card**

*Credit card or Debit card processing at Paypal portal.
**Debit card: available only from selected countries/territories.