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Make/Model Information:

  • Brand:   Iveco
  • Models included:
    • Iveco Cursor C9 F2CE9684A*E004
    • Iveco Cursor C9 F2CE9684B*E001
    • Iveco Cursor C9 F2CE9684C*E001
    • Iveco Cursor C9 F2CE9684D*E001
    • Iveco Cursor C9 F2CE9684C*E002
    • Iveco Cursor C9 F2CE9684E*E002
    • Iveco Cursor C9 F2CE9684H*E003
    • Iveco Cursor C9 F2CE9684L*E005

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English (EN)
  • Number of pages:   165
  • File size:  ∼ 18.65 MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   ENIV-0026

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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C9 CURSOR SERIES
Industrial application
F2CE9684A*E004, F2CE9684B*E001,
F2CE9684C*E001, F2CE9684D*E001,
F2CE9684C*E002, F2CE9684E*E002,
F2CE9684H*E003, F2CE9684L*E005
TECHNICAL CODE
SECTION 1 - GENERAL SPECIFICATIONS 3 F2C CURSOR ENGINES
Print P2D32C004E Base - June 2006
Technical Code
F2CE9684A*E004
F2CE9684B*E001
F2CE9684C*E001
F2CE9684D*E001
F2CE9684C*E002F2CE9684E*E002
F2CE9684H*E003F2CE9684L*E005
CURSOR SERIES
C9Technical and Repair manual
Section
Generalspecifications 1
Fuel 2
Industrialapplication 3
Overhaulandtechnicalspecifications 4
Tools 5
Safetyprescriptions Appendix
PREFACETOUSER’SGUIDELINEMANUAL
Section1describestheF2Cengineillustratingitsfeatures
andworkingingeneral.
Section2describesthetypeoffuelfeed.
Section3relatestothespecificdutyandisdividedinfoursepa-
rateparts:
1.Mechanicalpart,relatedtotheengineoverhaul,
limitedtothosecomponentswithdifferentcharacteristics
basedontherelatingspecificduty.
2.Electricalpart,concerningwiringharness,electrical
andelectronicequipmentwithdifferentcharacteristics
basedontherelatingspecificduty.
3.Maintenanceplanningandspecificoverhaul.
4.Troubleshootingpartdedicatedtotheoperatorswho,
beingentitledtoprovidetechnicalassistance,shallhavesimple
anddirectinstructionstoidentifythecauseofthemajorincon-
veniences.
Sections4and5illustratetheoverhauloperationsoftheengi-
neoverhaulonstandandthenecessaryequipmenttoexecute
suchoperations.
Theappendixcontainsalistofthegeneralsafetyregulations
toberespectedbyallinstallationandmaintenanceengineers
inordertopreventseriousaccidentstakingplace.
F2CCURSORENGINES
1 F2CCURSORENGINES
PrintP2D32C004E Base-June2006
SECTION1-GENERALSPECIFICATIONS 1 F2CCURSORENGINES
PrintP2D32C004E Base-June2006
SECTION1
GeneralSpecifications
TECHNICALCODE3
VIEWSOFTHEENGINE(fortypes:F2CE9684A*E004-
F2CE9684B*E001-F2CE9684C*E001-
F2CE9684D*E001-F2CE9684C*E002-
F2CE9684E*E002)5
VIEWSOFTHEENGINE
(fortypes:F2CE9684L*E005)8
LUBRICATIONDIAGRAM11
- Oilpump12
- Overpressurevalve12
- Oilpressurecontrolvalve13
- Heatexchanger13
ENGINEOILFILTER14
- Characteristics14
- Locktorques14
- Installationrule14
- Filterby-passvalve14
- Oilfumerecycle(Blow-by)15
COOLING16
- Description16
- Operation16
- Waterpump18
- Thermostat18
TURBOCHARGING19
EGREXHAUSTGASRECYCLESYSTEM20
INTERNALEGROPERATINGON
SUCTIONVALVES20
SECTION2-FUEL 1 F2CCURSORENGINES
PrintP2D32C004E Base-June2006
SECTION2
SUPPLY3
FUELSUPPLYDIAGRAM4
MECHANICALSUPPLYPUMP5
- Normaloperatingconditions5
- Overpressureconditionatoutlet5
- Drainconditions5
CP3HIGH-PRESSUREPUMP6
HIGH-PRESSUREPUMP-INSIDESTRUCTURE7
- Operatingprinciple8
- Operation10
RAIL(PRESSUREACCUMULATOR)10
- Electroinjector10
SECTION3-INDUSTRIALAPPLICATION 1 F2CCURSORENGINES
PrintP2D32C004E Base-June2006
SECTION3
Industrialapplication
CLEARANCEDATA3
PARTONE-
MECHANICALCOMPONENTS5
ENGINEDISASSEMBLYONBENCH7
ASSEMBLY11
- Highpressurepumpinstallation15
ENGINEFLYWHEEL15
- Engineflywheelinstallation15
- Camshaftinstallation16
- Camshafttuning17
- Tunewheeltiming20
- Intakeandexhaustrockerarmclearance
adjustment21
ENGINEASSEMBLYCOMPLETION22
PARTTWO-
ELECTRICALEQUIPMENT25
- ComponentsontheengineF2C27
- EDC7UC31electroniccontrolunit28
- EDCcontrolunitPIN-OUT29
- Electroinjectors32
- Enginecoolanttemperaturesensor33
- Fueltemperaturesensor34
- Highpressurepump(pressureregulator)35
- Flywheelpulsetransmitter36
- Distributionpulsetransmitter37
- Fuelpressuresensoronrail40
2 SECTION3-INDUSTRIALAPPLICATION F2CCURSORENGINES
Base-June2006 PrintP2D32C004E
- Alternator
(fortypes:F2CE9684A-F2CE9684B-
F2CE9684C*E001-F2CE9684D-F2CE9684L)41
- Alternator
(fortypes:F2CE9684C*E002-F2CE9684E)42.
- Alternator(pertype:F2CE9684H)43
- Startingmotor44
PRE/POST-HEATINGRESISTANCE45
EDCSYSTEMFUNCTIONS46
PARTTHREE-TROUBLESHOOTING49
PREFACE51
PARTFOUR-
MAINTENANCEPLANNING55
MAINTENANCE57
- Maintenanceserviceschart57
CHECKSAND/ORMAINTENANCEWORK58
OFF-PLANEOPERATIONS59
SECTION4-OVERHAULANDTECHNICALSPECIFICATIONS 1 F2CCURSORENGINES
PrintP2D32C004E Base-June2006
SECTION4
Overhaulandtechnicalspecifications
GENERALCHARACTERISTICS3
ASSEMBLYCLEARANCEDATA5
ENGINEOVERHAUL11
ENGINEREMOVALATTHEBENCH11
REPAIROPERATIONS12
CYLINDERBLOCK12
- Checksandmeasurements12
CYLINDERLINERS13
- Replacingcylinderliners15
- Removal15
- Fittingandcheckingprotrusion15
CRANKSHAFT16
- Measuringmainjournalsandcrankpins17
PRELIMINARYMEASUREMENTOFMAINAND
BIGENDBEARINGSHELLSELECTIONDATA18
- Selectingthemainandbigendbearingshells19.
- Replacingthetimingcontrolgearandthe
oilpump25
- Checkingmainjournalinstallationclearance25..
- Checkingcrankshaftendfloat26
PISTON-CONNECTINGRODASSEMBLY27
- Removal27
- Measuringthediameterofthepistons28
- Conditionsforcorrectgudgeonpin-piston
coupling28
- Pistonrings29
2 SECTION4-OVERHAULANDTECHNICALSPECIFICATIONS F2CCURSORENGINES
Base-June2006 PrintP2D32C004E
CONNECTINGROD30
- Checkingconnectingrodalignment31
- Mountingtheconnectingrod-pistonassembly31
- Mountingthepistonrings31
- Fittingtheconnectingrod-pistonassemblyinto
thepistonliners32
- Pistonprotrusioncheck32
- Checkingassemblyclearanceofbigendpins33..
CYLINDERHEAD33
- Dismountingthevalves33
- Checkingtheplanarityoftheheadonthecylinder
block33
VALVE34
- Removingdepositsandcheckingthevalves34
VALVEGUIDES34
- Replacingofvalveguides35
- Replacing-Reamingthevalveseats35
REPLACINGINJECTORHOLDERCASES35
- Removal35
- Checkingprotrusionofinjectors37
TIMINGGEAR38
- Camshaftdrive38
- Intermediategearpin38
- Idlergear38
- Twinidlergear38
- Replacingthebushings38
- Camshaft39
- Checkingcamliftandpinalignment39
- Bushes40
- Usebeater99360505tochange
bushings41
- Removal41
- Fitting41
VALVESPRINGS41
- Fittingthevalvesandoilsealring41
ROCKERSHAFT42
- Shaft42
- Rocker42
TIGHTENINGTORQUES43
SECTION5-TOOLS 1 F2CCURSORENGINES
PrintP2D32C004E Base-June2006
SECTION5
APPENDIX 1 F2CCURSORENGINES
PrintP2D32C004E Base-June2006
Appendix
SAFETYPRESCRIPTIONS3


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