Click 'Download sample' for the free sample file:

 Download sample

Make/Model Information:

  • Brand:   Iveco
  • Models included:
    • Iveco-Nef F4GE9484F
    • Iveco-Nef F4GE9454J

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English (EN)
  • Number of pages:   145
  • File size:  ∼ 7.51 MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   ENIV-0030

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

 Download sample

N SERIES F4G TIER 3
Agricultural applications (Hyundai)
F4GE9484F*J608F4GE9454J*J604
N SERIES
F4G TIER 3
Agricultural applications (Hyundai)
F4GE9484F*J608F4GE9454J*J604
Technical and Repair manual
F4GE N Series Part 1
F4GE N SERIES
1 F4GE N SERIES
Print P2D32N010 E Base - Febraury 2009
INTRODUCTION 1 F4GE N SERIES
Print P2D32N010 E Base - Febraury 2009
Introduction
PREFACE TO USER’S GUIDELINE MANUAL 3
SYMBOLS 5
- Warnings 3
- Service operations 3
GENERAL WARNINGS 5
GENERAL WARNINGS
ON THE ELECTRIC SYSTEM 7
- Bonding and screening 8
CONVERSIONS BETWEEN THE MAIN UNITS
OF MEASUREMENT OF THE INTERNATIONAL
SYSTEM AND MOST USED DERIVED
QUANTITIES 9
KEY OF LECTURE OF THE HEADINGS
AND FOOTNOTES 10
Section
General specifications 1
Fuel 2
Agricultural applications 3
Overhaul and technical specifications 4
Tools 5
Safety prescriptions Appendix
F4GE N SERIES
1 F4GE N SERIES
Print P2D32N010 E Base - February 2009
SECTION 1 - GENERAL SPECIFICATIONS 1 F4GE N SERIES
Print P2D32N010 E Base - February 2009
SECTION 1
General Specifications
LUBRICATION 3
OIL VAPOUR RECIRCULATING SYSTEM 4
COOLING SYSTEM 5
AIR INDUCTION BOOST DIAGRAM 6
- Boosting version engines 6
- Description 6
- Inter-cooled engine version 7
- Description 7
EXHAUST GAS RE-CIRCULATION SYSTEM (EGR) 8
SECTION 2 - FUEL 1 F4GE N SERIES
Print P2D32N010 E Base - February 2009
SECTION 2
4-CYLINDER ENGINES WITH BOSCH VE 4/12 F
ROTARY MECHANICAL PUMP 3
- General information 3
- Description of working principles 4
FEED PUMP 5
- Example of identification 5
PRIMING PUMP 6
FUEL FILTER 7
SECTION 3 - AGRICULTURAL APPLICATION 1 F4GE N SERIES
Print P2D32N010 E Base -F ebruary 2009
SECTION 3
Agricultural application
GENERAL INFORMATION 3
CLEARANCE DATA 4
PART ONE -
MECHANICAL COMPONENTS 7
OVERHAUL OF THE ENGINE 9
- Preface 9
- Engine setting operations for the assembly on
turning stand 9
- Disassembly of application components 11
- Installation of rear components 19
- Flywheel installation 22
- Installation of front components 23
- Completion of engine 33
- Rotary feed pump disassembly and assembly pro-
cedure 35
- Power take-off disassembly and assembly
procedure 38
- Feed system bleed procedure 38
- Checks and inspections 39
PART TWO -
ELECTRICAL EQUIPMENT 41
ELECTRICAL COMPONENT LAYOUT 43
- Cooling liquid temperature sensor 44
- Starter 44
- KSB Water temperature sensor 44
- Electromagnets assembled to feed pump 45
- Oil pressure sensor 45
- Alternator 45
- Pre-post heating resistor 45
2 SECTION 3 - AGRICULTURAL APPLICATION F4GE N SERIES
Base -F ebruary 2009 Print P2D32N010 E
PART THREE - TROUBLESHOOTING 47
PART FOUR -
MAINTENANCE PLANNING 55
MAINTENANCE SCHEDULE 57
- Checks not included in maintenance planning-daily
checks 58
MAINTENANCE PROCEDURES 58
- Checks and controls 58
- Engine oil level check 58
- Check of fuel system 59
- Cooling system check 59
- Lubricating system check 59
- Check of water presence within fuel filter or
pre-filter 59
- Check of drive belt tensioning 60
- Check of belt’s tear and wear status 60
- Check and setting of tappet clearance 60
- Oil motor and filter replacement 60
- Fuel filter replacement 61
- Alternator belt replacement 62
SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS 1 F4GE N SERIES
Print P2D32N010 E Base -F ebruary 2009
SECTION 4
Overhaul and technical specifications
GENERAL SPECIFICATIONS 3
CLEARANCE DATA 4
TABLE OF PRE-DELIVERY VALUES FOR BOSCH
INJECTION PUMPS VE 4/12 F 10
ENGINE OVERHAUL 11
ENGINE REMOVAL AT THE BENCH 11
REPAIR OPERATIONS 12
CYLINDER UNIT 12
- Checks and measurements 12
- Checking head supporting surface on cylinder unit 13
TIMING SYSTEM 14
- Camshaft 14
- Checking cam lift and pin alignment 14
BUSHES 14
- Bush replacement 16
- Tappets 16
- Fitting tappets camshaft 16
OUTPUT SHAFT 17
- Measuring journals and crankpins 17
- Replacing oil pump control gear 19
- Fitting main bearings 19
- Finding journal clearance 19
- Checking output shaft shoulder clearance 20
CONNECTING ROD PISTON ASSEMBLY 20
2 SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS F4GE N SERIES
Base -F ebruary 2009 Print P2D32N010 E
- Piston pins 22
- Conditions for proper pin-piston coupling 22
- Split rings 22
- Connecting rods 23
- Bushes 24
- Fitting connecting rod-piston assembly 24
- Connecting rod-piston coupling 24
- Fitting split rings 24
- Fitting connecting rod-piston assembly into cylinder
barrels 25
- Finding crankpin clearance 25
- Checking piston protrusion 26
CYLINDER HEAD 27
- Removing the valves 27
- Checking cylinder head wet seal 28
- Checking cylinder head supporting surface 28
VALVES 29
- Removing carbon deposits, checking and grinding
valves 29
- Checking clearance between valve stem and valve
guide and valve centering 29
VALVE GUIDE 30
VALVE SEATS 30
- Regrinding replacing the valve seats 30
VALVE SPRINGS 31
FITTING CYLINDER HEAD 31
- Refitting the cylinder head 32
TIGHTENING TORQUE 33
SECTION 5 - TOOLS 1 F4GE N SERIES
Print P2D32N010 E Base -F ebruary 2009
SECTION 5
TOOLS 3
APPENDIX 1 F4GE N SERIES
Print P2D32N010 E Base -F ebruary 2009
Appendix
SAFETY PRESCRIPTIONS 3


Payment

Before sending payment please download the sample file to verify the following:

  •   Check the Brand, Model and Year.
  •   Review the Table of Contents (TOC).
  •   Review the Bookmarks.
  •   Inspect the quality of images.

18.50USD

Paypal
Credit card*
Debit card**

*Credit card or Debit card processing at Paypal portal.
**Debit card: available only from selected countries/territories.