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Make/Model Information:

  • Brand:   Iveco
  • Models included:
    • Iveco Vector-8-TE2
    • Iveco FVAE2885X
    • Iveco FVAE2884A
    • Iveco FVAE2884A
    • Iveco FVKE2887A

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English (EN)
  • Number of pages:   208
  • File size:  ∼ 14.72 MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   ENIV-0021

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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Industrial application
Vector 8 TE2
VECTOR Series
FVAE288*
VECTOR SERIES
Industrial application
VECTOR 8
Technical and Repair manual
Section
General specifications 1
Fuel 2
Industrial application 3
Overhaul and technical specifications 4
Tools 5
Safety prescriptions Appendix
PREFACE TO USER’S GUIDELINE MANUAL
Section 1 describes the VECTOR engine illustrating its featu-
res and working in general.
Section 2 describes the type of fuel feed.
Section 3 relates to the specific duty andis dividedin four sepa-
rate parts:
1. Mechanical part, related to the engine overhaul,
limited to those components with different characteristics
based on the relating specific duty.
2. Electrical part, concerning wiring harness, electrical
and electronic equipment with different characteristics
based on the relating specific duty.
3. Maintenance planning and specific overhaul.
4. Troubleshooting part dedicated to the operators who,
being entitled to provide technical assistance, shall have simple
and direct instructions to identify the cause of the major incon-
veniences.
Sections 4 and 5 illustrate the overhaul operations of the engi-
ne overhaul on stand and the necessary equipment to execute
such operations.
VECTOR 8 ENGINES
1 VECTOR 8 ENGINES
Print P2D32V001E Base - April 2006
SECTION 1 - GENERAL SPECIFICATIONS 1 VECTOR 8 ENGINES
Print P2D32V001E Base - April 2006
SECTION 1
General specifications
CORRESPONDENCE BETWEEN TECHNICAL
CODE AND COMMERCIAL CODE 3
LUBRICATION 5
OPERATING PRINCIPLE 5
- Oil vapour recirculation - blow-by filter 7
ENGINE COOLING 8
COOLING SYSTEM ASSEMBLY 9
VARIANT FOR APPLICATIONS WITH
BRAKE AIR COMPRESSOR 10
AIR/AIR INTERCOOLER SYSTEM
(DRAGON, G-DRIVE AND
GRIFFON APPLICATIONS) 11
AIR / WATER INTERCOOLER SYSTEM
(SPRINKLER APPLICATIONS) 12
SUPERCHARGING 13
CORRESPONDENCE BETWEEN TECHNICAL CODE AND COMMERCIAL CODE
SECTION 1 - GENERAL SPECIFICATIONS 3 VECTOR 8 ENGINES
Print P2D32V001E Base - April 2006
Technical Code Open
Commercial Code
FVAE2885X*F100 VECTOR 8 TE2
FVAE2884A*B201 -
FVAE2884A*B200 -
FVKE2887A*A200 -
SECTION 2 - FUEL 1 VECTOR 8 ENGINES
Print P2D32V001E Base - April 2006
SECTION 2
HIGH—PRESSURE ELECTRONIC INJECTION
FUEL SYSTEM (COMMON RAIL) 3
- General Information 3
- Description of the system 3
- Electrical system 3
OPERATION 5
- Fuel system diagram 8
- Main mechanical components of the fuel system 9
- Fuel pre-filter for G-DRIVE and
SPRINKLER applications 9
- Fuel pre-filter for DRAGON and GRIFFON
applications 10
- Fuel filter for G-DRIVE and
SPRINKLER applications 11
- Fuel filters for DRAGON and
GRIFFON applications 12
- Low pressure pump for G-DRIVE, and SPRINKLER
applications 13
- Low pressure pump for DRAGON applications 14
- High—pressure pump 15
- High pressure pump operating principle 16
- Rail 21
- Electro—injector 24
SECTION 3 - INDUSTRIAL APPLICATION 1 VECTOR 8 ENGINES
Print P2D32V001E Base - April 2006
SECTION 3
Industrial application
GENERAL SPECIFICATIONS 3
- Clearance data - 8 cyl. 7
PART ONE -
MECHANICAL COMPONENTS 9
ENGINE OVERHAUL 11
- Preface 11
- Dismantling 11
- Installation of components for the application 22
- Fitting the flywheel cover housing 22
- Fitting the rear oil seal 23
ENGINE FLYWHEEL 23
- Fitting the engine flywheel 23
- Fitting the gearbox 25
RODS 27
ROCKER ARM ASSEMBLY 27
ROCKER ARMS 27
JUMPERS 27
ROCKER ARM SUPPORT ROCKERS 27
- Adjusting operating clearance between valves and
rockers 28
- Fitting the cylinder head tappet covers 30
- Fitting the injectors 30
LUBRICATION 31
- Oil pump 32
COMPLETING THE ENGINE 33
COMMON RAIL ASSEMBLY PROCEDURE 38
- Preparing for assembly 38
- Cleaning and preparation 38
- Assembly procedure 38
- Test procedure for checking for diesel leaks
from the Common Rail system. 39
- Checks and inspections 41
2 SECTION 3 - INDUSTRIAL APPLICATION VECTOR 8 ENGINES
Base - April 2006 Print P2D32V001E
SECOND PART -
ELECTRICAL EQUIPMENT 43
LOCATION OF COMPONENTS ON THE ENGINE 45 .
- Circuit diagram of engine cable 46
- Engine components 47
- ADEM III engine control unit 50
- Electronic control of the engine control unit 53 ..
THIRD PART - DIAGNOSTICS 55
TROUBLESHOOTING 57
- General information 57
TROUBLESHOOTING WITH TOOL 99368550 58
- Connection procedures 58
- Diagnosis procedures for Vector 8V engines 59 ..
- Diagnosis Environment 60
ENGINE PARAMETER READING 63
READING PARAMETER FOR SAVE CODE 64
EVENTS TABLE 65
FAULTS TABLE 67
ILC SIMULATOR 99368543 TOOL 70
FOURTH PART -
PLANNED MAINTENANCE 77
VECTOR 8 DRAGON FVAE2884A*B200
MAINTENANCE PLAN 79
VECTOR 8 GENSET FVAE2885X*A100
MAINTENANCE PLAN 81
DESCRIPTION OF PREVENTIVE AND
ROUTINE MAINTENANCE WORK 83
CHECKING/REFILLING ENGINE OIL FILTERS 84 .
CHANGING ENGINE OIL FILTERS 84
CHANGING THE ENGINE OIL 86
CHANGING FUEL PREFILTER AND
WATER SEPARATOR FILTER 87
ADJUSTING ROCKER ARM ASSEMBLY 88
CHANGING FUEL FILTERS 91
CHANGING AN INJECTOR 93
CHANGING BLOW-BY FILTER 95
CHANGING PRIMARY SYSTEM PUMP 96
- Removal 96
- Fitting 97
REMOVING/REFITTING STARTER MOTOR 98
- Removal 98
- Fitting 98
SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS 1 VECTOR 8 ENGINES
Print P2D32V001E Base - April 2006
SECTION 4
Overhaul and technical specifications
GENERAL SPECIFICATIONS 3
ASSEMBLY CLEARANCE DATA 4
ENGINE OVERHAUL 10
- Dismantling the engine at the bench 10
REPAIR OPERATIONS
CYLINDER UNIT 11
- Checks and measurements 11
- Replacing Cylinder Liners 12
TIMING SYSTEM 14
- Camshaft 14
- Checking cam lift and
pin alignment 14
- Replacing the camshaft
idle gear 14
- Changing the bushings 16
- Changing the tappets 16
- Fitting tappets and camshaft 16
OUTPUT SHAFT 16
- Measuring journals and crankpins 16
- Checking main journal alignment 18
- Crankshaft balancing instructions 19
- Replacing water pump drive gear 19
- Changing the oil pump and
timing system gear 20
- Fitting the main bearings 20
- Finding journal clearance 21
- Tightening sequence 21
- Checking crankshaft thrust clearance 22
- Camshaft timing 23
2 SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS VECTOR 8 ENGINES
Base - April 2006 Print P2D32V001E
PISTON ROD ASSEMBLY 28
- Pistons 28
- Measuring the piston diameter 28
- Gudgeon pins 28
- Conditions for correct mating of gudgeon
pin and piston 29
- Piston rings 29
- Connecting rods 30
- Check of connecting rod alignment 31
- Fitting the connecting rod—piston assembly 31
- Connecting rod—piston mating 31
- Fitting the piston rings 31
- Check of rod/piston alignment 32
- Fitting the rod—piston assemblies
into the cylinder liners 32
- Measuring the mounting clearance of big end pins 33
- Fitting the connecting rod caps 33
- Check of piston protrusion 33
CYLINDER HEAD 34
- Hydraulic leak test 34
- Dismantling valves 34
- Checking the cylinder head support surface 34..
VALVE 34
- Removing carbon deposits, and checking the valves 34
- Refacing the valves 35
- Checking valve centering 35
- Checking clearance between valve stem 35
VALVE GUIDES 35
- Replacing the valve guides 36
- Reaming the valve guides 36
- Replacing and regrinding the valve seats 36
REPLACING THE INJECTOR—HOLDER CASES 37
- Fitting the valves 38
- Installing the cylinder head 38
TIGHTENING TORQUE 39
SECTION 5 - TOOLS 1 VECTOR 8 ENGINES
Print P2D32V001E Base - April 2006
SECTION 5
TOOLS 3
APPENDIX 1 VECTOR 8 ENGINES
Print P2D32V001E Base - April 2006
Appendix
SAFETY PRESCRIPTIONS 3
- Standard safety prescriptions 3
- Prevention of injury 3
- During maintenance 3
- Respect of the Environment 4


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