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Make/Model Information:

  • Brand:   Canon
  • Models included:
    • Canon imagePROGRAF iPF5000

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English
  • Number of pages:   331
  • File size:  ∼ 20.68  MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMCN-1013

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SERVICE
MANUAL
imagePROGRAF
iPF5000
APRIL 2006
REV. 0
Main Body SM cover.qxp 5/2/2006 9:51 AM Page 1
DU7-1180-000
Contents
Contents
Chapter 1 PRODUCT DESCRIPTION
1.1 Product Overview
1.1.1 Product Overview
1.2 Features
1.2.1 Printhead
1.2.2 Ink Tank
1.2.3 Cutter
1.2.4 Auto Roll Feed Unit
1.2.5 Consumables
1.3 Product Specifications
1.3.1 Product Specifications
1.4 Detailed Specifications
1.4.1 Printing Speed and Direction
1.4.2 Interface Specifications
1.5 Names and Functions of Components
1.5.1 Front
1.5.2 Rear
1.5.3 Carriage
1.5.4 Inside
1.6 Basic Operation
1.6.1 Operation Panel
1.6.2 Printer Stats Transition
1.6.3 Main Menu
1.7 Safety and Precautions
1.7.1 Safety Precautions
1.7.1.1 Moving Parts
1.7.1.2 Adhesion of Ink
1.7.1.3 Electric Parts
1.7.2 Other Precautions
1.7.2.1 Printhead
1.7.2.2 Ink Tank
1.7.2.3 Handling the Printer
1.7.3 Precautions When Servicing Printer
1.7.3.1 Notes on the Data Stored in the Printer
1.7.3.2 Confirming the Firmware Version
1.7.3.3 Precautions against Static Electricity
Contents
1.7.3.4 Precautions for Disassembly/Reassembly
1.7.3.5 Self-diagno stic Feature
1.7.3.6 Disposing of the Lithium Battery
Chapter 2 TECHNICAL REFERENCE
2.1 Basic Operation Outline
2.1.1 Printer Diagram
2.1.2 Print Driving
2.2 Firmware
2.2.1 Operation Sequence at Power-on
2.2.2 Operation Sequence at Power-off
2.2.3 Print Control
2.2.4 Print Position Adjustment Function
2.2.5 Head Management
2.2.6 Printhead Overheating Protection Control
2.2.7 Pause between Pages
2.2.8 White Raster Skip
2.2.9 Sleep Mode
2.3 Printer Mechanical System
2.3.1 Outline
2.3.1.1 Outline
2.3.2 Ink Passage
2.3.2.1 Ink Passage
2.3.2.2 Ink Tank Unit
2.3.2.3 Carriage Unit
2.3.2.4 Printhead
2.3.2.5 Purge Unit
2.3.2.6 Maintenance Cartridge
2.3.2.7 Air Flow
2.3.3 Paper Path
2.3.3.1 Outline
2.3.3.2 Paper Path
2.3.3.3 Cutter Unit
2.4 Printer Electrical System
2.4.1 Outline
2.4.1.1 Overview
2.4.2 Main Controller
2.4.2.1 Main controller components
2.4.3 Carriage Relay PCB
2.4.3.1 Carriage PCB components
2.4.4 Motor Driver
2.4.4.1 Cutter driver PCB components
2.4.4.2 Roll feed unit PCB components
Contents
2.4.5 Maintenance Cartridge Relay PCB
2.4.5.1 Maintenance cartridge relay PCB components
2.4.6 Power Supply
2.4.6.1 Power supply block diagram
2.5 Detection Functions with Sensors
2.5.1 Sensors for covers
2.5.2 Ink passage system
2.5.3 Carriage system
2.5.4 Paper path system
2.5.5 Others
Chapter 3 INSTALLATION
3.1 Installation
3.1.1 Making Pre-Checks
3.1.1.1 Making Pre-Checks
3.1.2 Unpacking and Installation
3.1.2.1 Unpacking and Installation
3.1.3 Checking the Images/Operations
3.1.3.1 Checking the Images /Operations
3.2 Transporting the Printer
3.2.1 Transporting the Printer
3.2.1.1 Transporting the Printer
3.2.2 Reinstalling the Printer
3.2.2.1 Reinstalling the Printer
Chapter 4 DISASSEMBLY/REASSEMBLY
4.1 Service Parts
4.1.1 Service Parts
4.2 Disassembly/Reassembly
4.2.1 Disassembly/Reassembly
4.3 Points to Note on Disassembly and Reassembly
4.3.1 Note on assemblies (or units) prohibited from disassembly
4.3.2 Moving the carriage manually
4.3.3 Units requiring draining of ink
4.3.4 External Covers
4.3.5 Driving Unit
4.3.6 Cutter
4.3.7 Carriage Unit
4.3.8 Feeder Unit
4.3.9 Roll Feed Unit
Contents
4.3.10 Purge Unit
4.3.11 Waste Ink Collection Unit
4.3.12 Ink Tank Unit
4.3.13 Head Management Sensor
4.3.14 Multi Sensor
4.3.15 PCBs
4.3.16 Opening the Cap/Moving the Wiper Unit
4.3.17 Opening/Closing the Ink Supply Valve
4.3.18 Draining the Ink
4.4 Applying the Grease
4.4.1 Applying the Grease
4.5 Adjustment and Setup Items
4.5.1 Procedure after Replacing the Feed Roller HP Sensor or Feed Roller Encoder 4-
4.5.2 Procedure after Replacing the Carriage Unit or Multi Sensor
4.5.3 Procedure after Replacing the Head Management Sensor
Chapter 5 MAINTENANCE
5.1 Periodic Replacement Parts
5.1.1 Periodic Replacement Parts
5.2 Consumable Parts
5.2.1 Consumable Parts
5.3 Periodic Maintenance
5.3.1 Periodic Maintenance
Chapter 6 TROUBLESHOOTING
6.1 Troubleshooting
6.1.1 Outline
6.1.1.1 Outline of Troubleshooting
6.1.2 Troubleshooting When Warnings Occur
6.1.2.1 Ink Lvl: Chk XX (1000,1001,1002,1003,1004,1005,1006,1008,1009,100A,100B,100C)
6.1.2.2 MTCart Full Soon (1100)
6.1.2.3 Mist Full Soon (1101)
6.1.2.4 GARO W12xx: xx stands for digits (1221,1222,1223,1225,1231,1232,1233,1234,1235)
6.1.2.5 Feed Limit
6.2 Location of Connectors and Pin Arrangement
6.2.1 Main controller PCB
6.2.2 Carriage relay PCB
6.2.3 Cutter driver PCB
Contents
6.2.4 Power supply
6.2.5 Roll feed unit PCB
6.3 Version Up
6.3.1 Firmware Update Tool
6.4 Service Tools
6.4.1 Tool List
Chapter 7 SERVICE MODE
7.1 Service Mode
7.1.1 Service Mode Operation
7.1.2 Service Mode Map
7.1.3 Details of Service Mode
7.2 Special Mode
7.2.1 Special Modes for Servicing
Chapter 8 ERROR CODE
8.1 Outline
8.1.1 Outline
8.2 Warning Table
8.2.1 Warnings
8.3 Error Table
8.3.1 Error Code List
8.4 Sevice Call Table
8.4.1 Service call errors
Chapter 1
PRODUCT DESCRIPTION
Contents
Contents
1.1 Product Overview
1.1.1 Product Overview
1.2 Features
1.2.1 Printhead
1.2.2 Ink Tank
1.2.3 Cutter
1.2.4 Auto Roll Feed Unit
1.2.5 Consumables
1.3 Product Specifications
1.3.1 Product Specifications
1.4 Detailed Specifications
1.4.1 Printing Speed and Direction
1.4.2 Interface Specifications
1.5 Names and Functions of Components
1.5.1 Front
1.5.2 Rear
1.5.3 Carriage
1.5.4 Inside
1.6 Basic Operation
1.6.1 Operation Panel
1.6.2 Printer Stats Transition
1.6.3 Main Menu
1.7 Safety and Precautions
1.7.1 Safety Precautions
1.7.1.1 Moving Parts
1.7.1.2 Adhesion of Ink
1.7.1.3 Electric Parts
1.7.2 Other Precautions
1.7.2.1 Printhead
1.7.2.2 Ink Tank
1.7.2.3 Handling the Printer
1.7.3 Precautions When Servicing Printer
1.7.3.1 Notes on the Data Stored in the Printer
1.7.3.2 Confirming the Firmware Version
1.7.3.3 Precautions against Static Electricity
1.7.3.4 Precautions for Disassembly/Reassembly
1.7.3.5 Self-diagno stic Feature
1.7.3.6 Disposing of the Lithium Battery
CATALOG
iPF5100/5000/
510/500
AUGUST 2007
REV. 0
DU7-3163-010
Main Unit PC cover.qxp 8/6/2007 10:58 AM Page 1
PREFACE
This Parts Catalog contains listings of parts used
Diagrams are provided with the listings to aid the service technician in identifying clearly, the
item to be orderd.
Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each
item. Be sure to include, in the Parts Request, the full item description, the item part number,
and the quantity.
Use of this manual should be
strictly supervised to avoid
information.
Contents
NUMERICAL INDEX
iPF5100/5000/510/500(Numerical Index)
iPF5100/5000/510/500(Parts Catalog)
01 PRINTER & ACCESSORIES
02 COVERS (1)
03 COVERS (2)
04 ELECTRICAL PART
05 PURGE UNIT
06 CUTTER UNIT
07 INK SUPPLY UNIT
08 LINEAR SCALE & LIFT DRIVE UNIT
09 CARRIAGE UNIT
10 CARRIAGE & FEED MOTOR UNIT
11 PICK-UP & FEED UNIT (1)
12 PICK-UP & FEED UNIT (2)
13 PINCH ROLLER UNIT
14 AIR FLOW FAN UNIT
15 PLATEN & SPUR UNIT
16 CASSETTE
17 TOOL
R1 ROLL UNIT
R2 STAND & BASKET UNIT


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