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Make/Model Information:

  • Brand:   Canon
  • Models included:
    • Canon imagePROGRAF iPF600

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English
  • Number of pages:   328
  • File size:  ∼ 18.32  MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMCN-1015

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SERVICE
MANUAL
imagePROGRAF
iPF600
MAY 2006
REV. 0
DU7-1182-000
Main Body SM cover.qxp 5/8/2006 3:39 PM Page 1
Contents
Contents
Chapter 1 PRODUCT DESCRIPTION
1.1 Product Overview
1.1.1 Product Overview
1.2 Features
1.2.1 Printhead
1.2.2 Ink Tank
1.2.3 Cutter
1.2.4 Auto Roll Feed Unit
1.2.5 Consumables
1.3 Product Specifications
1.3.1 Product Specifications
1.4 Detailed Specifications
1.4.1 Printing Speed and Direction
1.4.2 Interface Specifications
1.5 Names and Functions of Components
1.5.1 Front
1.5.2 Rear
1.5.3 Carriage
1.5.4 Inside
1.6 Basic Operation
1.6.1 Operation Panel
1.6.2 Printer Stats Transition
1.6.3 Mein Menu
1.7 Safety and Precautions
1.7.1 Safety Precautions
1.7.1.1 Moving Parts
1.7.1.2 Adhesion of Ink
1.7.1.3 Electric Parts
1.7.2 Other Precautions
1.7.2.1 Printhead
1.7.2.2 Ink Tank
1.7.2.3 Handling the Printer
1.7.3 Precautions When Servicing Printer
1.7.3.1 Notes on the Data Stored in the Printer
1.7.3.2 Confirming the Firmware Version
1.7.3.3 Precautions against Static Electricity
Contents
1.7.3.4 Precautions for Disassembly/Reassembly
1.7.3.5 Self-diagno stic Feature
1.7.3.6 Disposing of the Lithium Battery
Chapter 2 TECHNICAL REFERENCE
2.1 Basic Operation Outline
2.1.1 Printer Diagram
2.1.2 Print Driving
2.2 Firmware
2.2.1 Operation Sequence at Power-on
2.2.2 Operation Sequence at Power-off
2.2.3 Print Control
2.2.4 Print Position Adjustment Function
2.2.5 Head Management
2.2.6 Printhead Overheating Protection Control
2.2.7 Pause between Pages
2.2.8 White Raster Skip
2.2.9 Sleep Mode
2.3 Printer Mechanical System
2.3.1 Outline
2.3.1.1 Outline
2.3.2 Ink Passage
2.3.2.1 Ink Passage
2.3.2.2 Ink Tank Unit
2.3.2.3 Carriage Unit
2.3.2.4 Printhead
2.3.2.5 Purge Unit
2.3.2.6 Maintenance Cartridge
2.3.2.7 Air Flow
2.3.3 Paper Path
2.3.3.1 Outline
2.3.3.2 Paper Path
2.3.3.3 Cutter Unit
2.4 Printer Electrical System
2.4.1 Outline
2.4.1.1 Overview
2.4.2 Main Controller
2.4.2.1 Main controller components
2.4.3 Carriage Relay PCB
2.4.3.1 Carriage PCB components
2.4.4 Motor Driver
2.4.4.1 Cutter driver PCB components
2.4.4.2 Roll feed unit PCB components
Contents
2.4.5 Maintenance Cartridge Relay PCB
2.4.5.1 Maintenance cartridge relay PCB components
2.4.6 Power Supply
2.4.6.1 Power supply block diagram
2.5 Detection Functions with Sensors
2.5.1 Sencors for covers
2.5.2 Ink passage system
2.5.3 Carriage system
2.5.4 Paper path system
2.5.5 Others
Chapter 3 INSTALLATION
3.1 Installation
3.1.1 Making Pre-Checks
3.1.1.1 Making Pre-Checks
3.1.2 Unpacking and Installation
3.1.2.1 Unpacking and Installation
3.1.2.2 Installing the Stand
3.1.3 Checking the Images/Operations
3.1.3.1 Checking the Images /Operations
3.2 Transporting the Printer
3.2.1 Transporting the Printer
3.2.1.1 Transporting the Printer
3.2.2 Reinstalling the Printer
3.2.2.1 Reinstalling the Printer
Chapter 4 DISASSEMBLY/REASSEMBLY
4.1 Service Parts
4.1.1 Service Parts
4.2 Disassembly/Reassembly
4.2.1 Disassembly/Reassembly
4.3 Points to Note on Disassembly and Reassembly
4.3.1 Note on assemblies (or units) prohibited from disassembly
4.3.2 Moving the carriage manually
4.3.3 Units requiring draining of ink
4.3.4 External Covers
4.3.5 Driving Unit
4.3.6 Cutter
4.3.7 Carriage Unit
4.3.8 Feeder Unit
Contents
4.3.9 Roll Feed Unit
4.3.10 Purge Unit
4.3.11 Waste Ink Collection Unit
4.3.12 Ink Tank Unit
4.3.13 Head Management Sensor
4.3.14 Multi Sensor
4.3.15 PCBs
4.3.16 Opening the Cap/Moving the Wiper Unit
4.3.17 Opening/Closing the Ink Supply Valve
4.3.18 Draining the Ink
4.4 Applying the Grease
4.4.1 Applying the Grease
4.5 Adjustment and Setup Items
4.5.1 Procedure after Replacing the Feed Roller HP Sensor or Feed Roller Encoder 4-
4.5.2 Procedure after Replacing the Carriage Unit or Multi Sensor
4.5.3 Procedure after Replacing the Head Management Sensor
Chapter 5 MAINTENANCE
5.1 Periodic Replacement Parts
5.1.1 Periodic Replacement Parts
5.2 Consumable Parts
5.2.1 Consumable Parts
5.3 Periodic Maintenance
5.3.1 Periodic Maintenance
Chapter 6 TROUBLESHOOTING
6.1 Troubleshooting
6.1.1 Outline
6.1.1.1 Outline of Troubleshooting
6.1.2 Troubleshooting When Warnings Occur
6.1.2.1 Ink Lvl: Chk XX (1000,1001,1002,1003,1006,1007)
6.1.2.2 MTCart Full Soon (1100)
6.1.2.3 Mist Full Soon (1101)
6.1.2.4 GARO W12xx: xx stands for digits (1221,1222,1223,1225,1231,1232,1233,1234,1235)
6.1.2.5 Feed Limit
6.2 Location of Connectors and Pin Arrangement
6.2.1 Main controller PCB
6.2.2 Carriage relay PCB
6.2.3 Cutter driver PCB
Contents
6.2.4 Power supply
6.2.5 Roll feed unit PCB
6.3 Version Up
6.3.1 Firmware Update Tool
6.4 Service Tools
6.4.1 Tool List
Chapter 7 SERVICE MODE
7.1 Service Mode
7.1.1 Service Mode Operation
7.1.2 Service Mode Map
7.1.3 Details of Service Mode
7.2 Special Mode
7.2.1 Special Modes for Servicing
Chapter 8 ERROR CODE
8.1 Outline
8.1.1 Outline
8.2 Warning Table
8.2.1 Warnings
8.3 Error Table
8.3.1 Error Code List
8.4 Sevice Call Table
8.4.1 Service call errors
Chapter 4
DISASSEMBLY/REASSEMBLY
Contents
Contents
4.1 Service Parts
4.1.1 Service Parts
4.2 Disassembly/Reassembly
4.2.1 Disassembly/Reassembly
4.3 Points to Note on Disassembly and Reassembly
4.3.1 Note on assemblies (or units) prohibited from disassembly
4.3.2 Moving the carriage manually
4.3.3 Units requiring draining of ink
4.3.4 External Covers
4.3.5 Driving Unit
4.3.6 Cutter
4.3.7 Carriage Unit
4.3.8 Feeder Unit
4.3.9 Roll Feed Unit
4.3.10 Purge Unit
4.3.11 Waste Ink Collection Unit
4.3.12 Ink Tank Unit
4.3.13 Head Management Sensor
4.3.14 Multi Sensor
4.3.15 PCBs
4.3.16 Opening the Cap/Moving the Wiper Unit
4.3.17 Opening/Closing the Ink Supply Valve
4.3.18 Draining the Ink
4.4 Applying the Grease
4.4.1 Applying the Grease
4.5 Adjustment and Setup Items
4.5.1 Procedure after Replacing the Feed Roller HP Sensor or Feed Roller Encoder 4-
4.5.2 Procedure after Replacing the Carriage Unit or Multi Sensor
4.5.3 Procedure after Replacing the Head Management Sensor
Chapter 4
4.1 Service Parts
4.1.1 Service Parts
The service parts indicated below require careful handling.
1. Keep all packages with the warning not to turn over.
Pay careful attention to all individually packaged service part (carriage unit, purge unit, ink tank unit, and other
parts) boxes marked "This side up" and handle appropriately.
4.2 Disassembly/Reassembly
4.2.1 Disassembly/Reassembly
For the procedure for disassembly/reassembly of the components excluding the major components,refer to the
paets catalog.
For the major components,the disassembly flow and detailed disassembly procedures are shown below.
there are the following four major units:
1.Carriage unit
2.Purge unit
3.Cutter unit
4.Ink tank unit
Illustrations in the parts catalog are assigned illustra tion nombers according to the order in which parts are
disassembled.
Chapter 6
TROUBLESHOOTING
Contents
Contents
6.1 Troubleshooting
6.1.1 Outline
6.1.1.1 Outline of Troubleshooting
6.1.2 Troubleshooting When Warnings Occur
6.1.2.1 Ink Lvl: Chk XX (1000,1001,1002,1003,1006,1007)
6.1.2.2 MTCart Full Soon (1100)
6.1.2.3 Mist Full Soon (1101)
6.1.2.4 GARO W12xx: xx stands for digits (1221,1222,1223,1225,1231,1232,1233,1234,1235)
6.1.2.5 Feed Limit
6.2 Location of Connectors and Pin Arrangement
6.2.1 Main controller PCB
6.2.2 Carriage relay PCB
6.2.3 Cutter driver PCB
6.2.4 Power supply
6.2.5 Roll feed unit PCB
6.3 Version Up
6.3.1 Firmware Update Tool
6.4 Service Tools
6.4.1 Tool List
Chapter 6
6.1 Troubleshooting
6.1.1 Outline
6.1.1.1 Outline of Troubleshooting
1. Outline
Troubles subject to troubleshooting are classified into those shown on the display (warning, error, and service
call) and those not shown on the display.
2. Precautions for Troubleshooting
1) Check the environmental conditions and the media used for printing.
2) Before performing troubleshooting, make sure that all connectors and cables are connected properly.
3) When servicing the printer with the external cover removed and the AC power supplied, be extremely careful
to avoid electric shock and shorting electrical devices.
4) In the following sections, the troubleshooting steps are described such that the component related to the most
probable cause of the problem will be repaired or re placed first, being followed by components with less
problem probability. If multip le components have the same problem probability, the steps are described
begging with the easiest one.
After performing each step, check to see if the problem has been resolved by making test prints. If the problem
persists, proceed to the next step.
5) After completion of the troubles hooting, check that all connectors and cables have been reconnected and
screws have been tightened firmly.
6) Whenever you have performed replacement or repair se rvices, make test prints to check whether the problem
has been resolved.
6.1.2 Troubleshooting When Warnings Occur
6.1.2.1 Ink Lvl: Chk XX (1000,1001,1002,1003,1006,1007)
XX stands for an ink name.
When a warning occurs, no code number is displayed. To view the warning history, select SERVICE MODE >
DISPLAY > WARNING.

The electrodes attached to the hollow needle in the ink tank unit has detected that the ink level lowered below
the specified one.

Ink tank, ink tank unit, main controller

1. Check the ink level.
2. Replace the ink tank.
3. Check the connector of the ink tank unit.
4. Replace the ink tank unit.
5. Replace the main controller.
6.1.2.2 MTCart Full Soon (1100)

The maintenance cartridge is nearly full of waste ink (about 80% of the total capacity of the maintenance
cartridge).

Maintenance cartridge, main controller

1. Maintenance cartridge
Select SERVICE MODE > COUNTER > PRINTER > 1- INK to check the free space in the maintenance
cartridge. If there is almost no free space, replace the maintenance cartridge.
2.Replace the main controller
CATALOG
iPF610 /600
OCTOBER 2007
REV. 1
DU7-3164-010
Main Unit PC cover.qxp 9/20/2007 4:37 PM Page 1
PREFACE
This Parts Catalog contains listings of parts used
Diagrams are provided with the listings to aid the service technician in identifying clearly, the
item to be orderd.
Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each
item. Be sure to include, in the Parts Request, the full item description, the item part number,
and the quantity.
Use of this manual should be
strictly supervised to avoid
information.
Contents
NUMERICAL INDEX
iPF610/600(Numerical Index)
iPF610/600(Parts Catalog)
01 PRINTER & ACCESSORIES
02 ROLL UNIT
03 COVERS (1)
04 COVERS (2)
05 ELECTRICAL PART
06 PURGE UNIT
07 CUTTER UNIT
08 INK SUPPLY UNIT
09 LINEAR SCALE & LIFT DRIVE UNIT
10 CARRIAGE UNIT
11 CARRIAGE & FEED MOTOR UNIT
12 PICK-UP & FEED UNIT (1)
13 PICK-UP & FEED UNIT (2)
14 PINCH ROLLER UNIT
15 AIR FLOW FAN UNIT
16 PLATEN & SPUR UNIT
17 CASSETTE
18 TOOL
R1 STAND UNIT


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