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Make/Model Information:

  • Brand:   Canon
  • Models included:
    • Canon imageRUNNER 105

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English
  • Number of pages:   1037
  • File size:  ∼ 20.01  MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMCN-1021

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FY8-13HF-000
REVISION 0
JULY 2001
INTRODUCTION
2 Outline of the Manual
This Service Manual provides basic facts and figures about the iR105 and the side paper
deck designed as an accessory to the copier; use the information for servicing the machine
in the field, thus ensuring the initial product quality.
For the DADF and other accessories, separate service manuals are made available for in-
formation, refer to their respective manuals.
This Service Manual consists of the following chapters:
Chapter 1 Introduction: features, specifications, names of parts, operation of the ma-
Chapter 2 New Functions: differences from the GP605 (iR600) in terms of various mecha-
nisms, disassembly/assembly of mechanical systems
Chapter 3 Main Controller: outline of the main controller
Chapter 4 Installation: requirements for the site of installation, installation procedure,
relocation procedures, and installation of accessories
Chapter 5 Maintenance and Inspection:
periodically replaced parts, consumables and durables tables,
scheduled servicing chart
Chapter 6 Troubleshooting: standards, adjustments, arrangement of electrical components,
troubleshooting image faults, troubleshooting malfunctions,
upgrading
Appendix: general timing chart, general circuit diagram
Service Modes
Error Codes
The contents of this Service Manual are subject to change for product improvement, and
major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to be familar with the contents of this Service Manual
and the Service Information bulletins, equipping themselves with the ability to isolate and
correct possible faults in the machine.
CONTENTS
Contents
CHAPTER 1 INTRODUCTION
1 Features
1.1 High Speed, High Quality
1.2 High Durability,
High Reliability
1.3 High-Performance Controller,
Large-Capacity Hard Disk
1.4 Ease of Operation
1.5 Large-Capacity Paper Source
1.6 Various Delivery Processing
(with options)
1.7 High-Level Printer Functions to
Support Networking
Requirements
2 Specifications
2.1 Copier
2.1.1 Type
2.1.2 System
2.1.3 Functions
2.1.4 Others
2.2 Side Paper Deck-N1
3 Names of Parts
3.1 External View
3.2 Cross Section
4 Operation
4.1 Power Switch
4.2 Control Panel
4.3 Extension Mode Items
4.4 User Mode
CHAPTER 2 NEW FUNCTION
1 Basic Construction
1.1 Outline of the Basic
Construction
1.2 Wiring Diagram of the Major
2 Original Exposure System
2.1 Outline of the Original
Exposure System
2.2 Changes Made to the Original
Exposure System
2.3 Enlargement/Reduction
2.4 Preventing Overheating of
the Scanner Motor
2.5 Arrangement of PCBs
2.6 Stabilizing the Scanning
2.7 Detecting the State
(open/closed) of the ADF
2.8 Detecting Dust in Stream
Reading
2.9 Disassembly/Assembly
2.9.1 No. 1 Mirror Base
Assembly
2.9.2 Scanner Drive Assembly
2.9.3 PCBs
2.9.4 Others
3 Image Processing System
3.1 Outline of the Image
Processing System
3.2 Changes Made to the Image
Processing System
3.3 4-Channel High-Speed
Reading CCD
3.4 CCD Adjustment
3.5 Analog Image Processing
3.6 Digital Image Processing
3.7 Detecting the Orientation of
Originals
3.8 Disassembly/Assembly
3.8.1 CCD Unit
3.8.2 Hard Disk
4 Laser Exposure System
4.1 Outline of the Laser Exposure
System
4.2 Changes Made to the Laser
Exposure System
CHAPTER 1
INTRODUCTION
CHAPTER 6
TROUBLESHOOTING
CHAPTER 6 TROUBLESHOOTING
1 Guide to the Troubleshooting Tables
The troubleshooting tables used in this chapter are based on commonly found trouble-
shooting flow charts; study the following for an idea of how to use the tables:
EX: The AC power is absent.
Power plug
1) Is the power plug connected?
NO: Connect the plug.
Covers
2) Is the front cover closed properly?
NO: Close the cover.
Main power supply
3) Is the rated voltage present at the outlet?
NO: The problem is not of the copier. Advise the user.
----------
4) Is the rated voltage present between J1-1 and J1-2? (J1 is found
near the power cord base.)
YES: Go to step 6).
Rest omitted.
?To find out the possible cause (faulty part) of a specific problem, see the “Cause” column
of the table. In the case of the above, i.e., “absence of AC power,” suspect that the power
plug may be disconnected, the front cover may not be closed properly, or the main power
supply is absent.
?To find out checks to make and actions to take for a specific problem, make the check
indicated under “Checks” and answer the question in terms of “YES” or “NO”; if yes,
take the action indicated, otherwise, go to the next step.
CATALOG
REVISION 0 - 01
AUG. 2001 FY8-31FJ-000
200V 50/60Hz F14-1611 MHP00001 -
230V 50Hz F14-1621 QSH00001 -
208V 60Hz F14-1631 MPT00001 -
230V 50Hz F14-1641 QSJ00001 -
230V 50Hz F14-1651 QEL00001 -
230V 50Hz F14-1661 REL00001 -
230V 50Hz F14-1671 SDL00001 -
230V 50Hz F14-1681 TEB00001 -
230V 50Hz F14-1691 UHQ00001 -
PREFACE
This Parts Catalog contains listings of parts used in the iR105. Diagrams are provided
with the listings to aid the service technician in identifying clearly, the item to be
ordered.
Whenever ordering parts, consult this Parts Catalog for all of the information pertaining
to each item. Be sure to include, in the Parts Request, the full item description, the item
part number and the quantity.
Canon Inc.
Office Imaging Products Device Quality Assurance Center
5-1, Hakusan 7-chome,
Toride-city, Ibaraki 302-8501, Japan
Printed in Japan
Imprimé au Japon
CONTENTS
A. ASSEMBLY LOCATION DIAGRAM
020. SPECIAL TOOLS
100. EXTERNAL COVERS, PANELS, ETC.
101. MACHINE FRONT PLATE
102. INTERNAL COMPONENTS 1
103. INTERNAL COMPONENTS 2
104. INTERNAL COMPONENTS 3
105. INTERNAL COMPONENTS 4
106. MACHINE REAR PLATE 1
107. MACHINE REAR PLATE 2
108. MACHINE BOTTOM PLATE
110. POWER CORD TERMINAL ASSEMBLY
(200V)
111. POWER CORD TERMINAL ASSEMBLY
(208/220/240V)
120. DOOR SWITCH MOUNT ASSEMBLY
130. CONTROL PANEL ASSEMBLY
190. SEPARATION FIXING FAN ASSEMBLY
194. PRIMARY POLYGON LASER FAN ASSEMBLY
195. DRUM INTAKE FAN ASSEMBLY
210. LENS MOUNT ASSEMBLY
215. SCANNER MOUNT ASSEMBLY
230. VERTICAL PATH DRIVE ASSEMBLY
231. LIFTER DRIVE ASSEMBLY
250. MAIN DRIVE ASSEMBLY
251. DRUM DRIVE ASSEMBLY
260. PAPER PICK-UP DRIVE ASSEMBLY
261. CASSETTE PICK-UP DRIVE ASSEMBLY
263. LEFT PICK-UP DRIVE ASSEMBLY
264. MULTI FEED DRIVE ASSEMBLY
270. DEVELOPING DRIVE ASSEMBLY
275. TONER CARTRIDGE DRIVE ASSEMBLY
280. WASTE TONER DRIVE ASSEMBLY
300. CASSETTE
302. 1.5K RIGHT PAPER STOCK ASSEMBLY
303. 1.5K LEFT PAPER STOCK ASSEMBLY
305. CASSETTE HEATER ASSEMBLY
311. CASSETTE PICK-UP ASSEMBLY
312. FRONT DECK (RIGHT) PICK-UP ASSEMBLY
313. FRONT DECK (LEFT) PICK-UP ASSEMBLY
315. MULTI FEED ASSEMBLY
316. MULTI FEED TRAY ASSEMBLY
320. FIXING/FEEDER FRAME ASSEMBLY
325. REGISTRATION/TRANSFER ASSEMBLY
330. FEEDER ASSEMBLY
350. INTERNAL DELIVERY UPPER ASSEMBLY
351. EXTERNAL DELIVERY UPPER ASSEMBLY
360. DUPLEXING FEEDER ASSEMBLY
420. MIRROR ASSEMBLY 1
430. MIRROR ASSEMBLY 2
460. SCANNER ASSEMBLY
510. PHOTO-SENSITIVE DRUM ASSEMBLY
550. PRIMARY CORONA ASSEMBLY
570. PRE-TRANSFER CORONA ASSEMBLY
580. TRANSFER/SEPARATE CORONA ASSEMBLY
600. AP KIT ASSEMBLY
640. DEVELOPING ASSEMBLY
645. BUFFER ASSEMBLY
720. SEPARATION CLAW DRIVE ASSEMBLY
770. WASTE TONER ASSEMBLY
775. WASTE TONER PIPE ASSEMBLY
810. FIXING ASSEMBLY
900. CONTROLLER BOX ASSEMBLY
910. DC POWER SUPPLY PCB ASSEMBLY
920. CONTROL PANEL CPU PCB ASSEMBLY
925. CONTROL PANEL INVERTER PCB ASSEMBLY
926. CONTROL PANEL PCB ASSEMBLY
930. DC CONTROLLER PCB ASSEMBLY
935. READER CONTROL PCB ASSEMBLY
940. POTENTIAL MEASURING PCB ASSEMBLY
945. INVERTER PCB ASSEMBLY
960. AC DRIVER PCB ASSEMBLY
970. DOCUMENT DETECT PCB ASSEMBLY
980. H.V. AC TRANSFORMER PCB ASSEMBLY
985. H.V. DC TRANSFORMER PCB ASSEMBLY
B. LIST OF CONNECTORS
C. LIST OF STANDARD FASTENERS
D. NUMERICAL INDEX


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