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Make/Model Information:

  • Brand:   Canon
  • Models included:
    • Canon imageRUNNER iR-3100
    • Canon imageRUNNER iR-3100CN

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English
  • Number of pages:   1243
  • File size:  ∼ 55.71  MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMCN-1028

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Feb 24 2004
Service Manual
iR C3100 Series
iR3100CN
Contents
Contents
Chapter 1 Introduction
1.1 System Construction
1.1.1Overview of the Delivery Accessories System Configuration
1.1.2Delivery Accessorizes System Configuration 1
1.1.3Delivery Accessorizes System Configuration 2
1.1.4Delivery Accessories System Configuration 3
1.1.5Pickup/Original Handling Accessories System Configuration
1.1.6Reader Heater System Configuration
1.1.7Cassette Heater System Configuration 1
1.1.8Cassette Heater System Configuration 2
1.1.9Side Deck Heater System Configuration
1.1.10Printing/Transmitting Accessories System Configuration
1.1.11Functions of Printing/Transmitting Accessories
1.2 Product Specifications
1.2.1 Names of Parts
1.2.2 Using the Machine
1.2.3 User Mode Items
1.2.4 User Maintenance
1.2.5 Safety
1.2.6 Product Specifications
1.2.7 Function List
Chapter 2 Installation
2.1 Making Pre-Checks
2.1.1Selecting the Site of Installation
2.1.2Check to Make Before Installation
2.2 Unpacking and Installation
2.2.1Unpacking and Removing the Fixing Materials
2.2.2Installing the Drum Unit
2.2.3Preparing for the Mounting of the Developing Assembly
2.2.4Mounting the Cyan Developing Assembly
2.2.5Mounting the Black Developing Assembly
2.2.6Mounting the Yellow Developing Assembly
2.2.7Mounting the Magenta Developing Assembly
2.2.8After Mounting the Developing Assembly
2.2.9Fixing the Machine in Place
2.2.10Connecting the Cable
2.2.11Setting Up the Cassette
2.2.12Mounting the Toner Cartridge
2.2.13Making Initial Settings for the Developing Assembly
2.2.14Initializing the Drum Unit
2.2.15Automatic Gradation Correction
Contents
2.2.16Adjusting the Image Position
2.2.17Others
2.2.18If Not Connected to a Network
2.3 Checking the Connection to the Network
2.3.1Connecting to the Network
2.3.2Using PING
2.3.3Making Checks Using a Remote Ho st Address
2.4 Troubleshooting the Network
2.4.1Troubleshooting the Network
2.4.2Making Checks Using a Loopback Address
2.4.3Checking the Connection of the Network Cable
2.5 Checking the Images/Operations
2.5.1Checking the Images
2.6 Relocating the Machine
2.6.1Relocating the Machine
2.7 Installing the Card Reader-C1
2.7.1Points to Note
2.7.2Checking the Contents
2.7.3Installation
2.7.4Using with NetSpot Accountant (NSA)
2.8 Installing the NE Controller-A1
2.8.1Installing the NE Controller-A1
2.9 Installing the Key Switch Unit-A1
2.9.1Checking the Contents
2.9.2Installation
2.9.3Making Checks After Installation
2.10 Installing the Reader Heater Kit-B1
2.10.1Checking the Contents
2.10.2Installation
Chapter 3 Basic Operation
3.1 Construction
3.1.1Functional construction
3.1.2Connections Among Major PCBs
3.1.3DC Controller PCB
3.2 Basic Sequence
3.2.1Basic Sequence of Operations at Power-On
3.2.2Basic Sequence of Operations for a Print Job (full color)
3.2.3Basic Sequence of Operations for a Print Job (mono color)
Chapter 4 Main Controller
4.1 Construction
4.1.1Construction and Functions
4.2 Construction of the Electrical Circuitry
4.2.1Main Controller PCB (main)
4.2.2Main Controller PCB (sub)
4.2.3Expansion Bus PCB
Contents
4.2.4SRAM PCB
4.2.5HDD
4.3 Start-Up Sequence
4.3.1Overview
4.3.2Start-Up Sequence
4.4 Actions when HDD Error
4.4.1E602 in Detail
4.5 Image Processing
4.5.1Outline of the Flow of Image Processing
4.5.2Construction of the Image Processing Module
4.5.3Reader Input Image Processing
4.5.4Compression/Decompression and Editing Blocks
4.5.5Printer Output Image Processing
4.6 Flow of Image Data
4.6.1Flow of Image Data (copier function)
4.6.2Flow of Image Data (Box function)
4.6.3Flow of Image Data (SEND function)
4.6.4Flow of Image Data (fax transmission)
4.6.5Image Data Flow for Fax Reception Functions
4.6.6Flow of Image Data (PDL function)
4.7 Parts Replacement Procedure
4.7.1 Controller Box
4.7.2 Main Controller PCB (main)
4.7.3 Main Controller PCB (sub)
4.7.4 Expansion Bus PCB
4.7.5 SRAM PCB
4.7.6 UFR Board
4.7.7 Ethernet Board
4.7.8 HDD
4.7.9 Controller Fan
Chapter 5 Original Exposure System
5.1 Construction
5.1.1Specifications, Control Mechanisms, and Functions
5.1.2Major Components
5.1.3Construction of the Control System
5.1.4Reader Controller PCB
5.2 Basic Sequence
5.2.1Basic Sequence of Operations at Power-On
5.2.2Basic Sequence of Operations in Response to a Press on the Start Key (book mode, 1 original)
5.2.3Basic Sequence of Operations in Response to a Press on the Start Key (ADF mode, 1 original)
5.3 Various Control
5.3.1 Controlling the Scanner Drive System
5.3.2 Contact Sensor
5.3.3 Enlargement/Reduction
5.3.4 Controlling the Scanning Lamp
5.3.5 Detecting the Size of Originals
5.3.6 Dirt Sensor Control
Contents
5.3.7 Image Processing
5.4 Parts Replacement Procedure
5.4.1 Copyboard Glass
5.4.2 Reader Controller PCB
5.4.3 Inverter PCB
5.4.4 Scanner Motor
5.4.5 Contact Sensor
5.4.6 Original Cover Sensor
5.4.7 Contact Sensor HP Sensor
5.4.8 Original Sensor
5.4.9 Reader Heater (option)
Chapter 6 Laser Exposure
6.1 Construction
6.1.1Specifications, Control Mechanisms, and Functions
6.2 Parts Replacement Procedure
6.2.1 Laser Scanner Unit
6.2.2 Dust-Proofing Glass Cleaning Pad
Chapter 7 Image Formation
7.1 Construction
7.1.1Specifications of the Image Formation System
7.2 Image Formation Process
7.2.12-Side Placement Control
7.3 Basic Sequence
7.3.1Power-On
7.3.2Copying/Printing (normal speed)
7.3.3Copying/Printing (half-speed)
7.3.4Copying/Printing a Mix of Color and Black-and-White Originals
7.4 Image Stabilization Control
7.4.1Timing of Image Stabilization Control
7.4.2ATR Control
7.4.3Drum Film Thickness Detection Control
7.4.4PASCAL Control (image gradation density correction)
7.4.5Development Gradation Density Correction Control
7.4.6Auto Gradation Correction Func tion
7.5 Drum Unit
7.5.1 Drum Unit
7.6 Developing Rotary
7.6.1Construction of the Developing Rotary
7.6.2Developing Rotary Control
7.6.3Developing Assembly Drive Pa th
7.7 Developing Unit
7.7.1Construction of the Developing Unit
7.7.2ACR Control (Auto Carrier Refresh control)
7.7.3Developing Bias Control
7.8 Toner Container
Contents
7.8.1Construction of the Toner Cartridge
7.8.2Toner Level Detection Control
7.8.3Toner Supply Control
7.9 Transfer Device
7.9.1Construction of the Transfer Assembly
7.9.2ITB Home Position Detection Control
7.9.3Transfer Bias Control
7.9.4Cleaning the Intermediate Transfer Belt (ITB)
7.9.5Cleaning the Secondary Transfer Outside Roller
7.9.6ITB Waste Toner Collection Mechanism
7.9.7Transfer Assembly Drive Path
7.9.8Transfer Assembly Swing Control
7.9.9Separation
7.10 Parts Replacement Procedure
7.10.1 Drum Unit
7.10.2 Development Unit
7.10.3 Rotary Upper Cover
7.10.4 Rotary Lower Cover
7.10.5 ITB Cleaning Unit
7.10.6 ITB Waste Toner Unit
7.10.7 Intermediate Transfer Unit
7.10.8 ITB Waste Toner Detection Unit
7.10.9 Intermediate Transfer Belt
7.10.10 ITB Home Position Sensor PCB
7.10.11 Primary Transfer Roller
7.10.12 Secondary Transfer External Roller
7.10.13 Secondary Transfer Internal Roller
7.10.14 ITB Cleaning Blade
7.10.15 ITB Fan
7.10.16 Separator Eliminator
7.10.17 ATR Sensor Unit
7.10.18 Environment Sensor PCB
7.10.19 Patch Image Sensor
Chapter 8 Pickup/Feeding System
8.1 Basic Sequence
8.1.1Basic Sequence of Operation in Response to a Press on the Start Key
8.1.2Increase in Speed
8.2 Detecting Jams
8.2.1 Stationary Jams
8.2.2 Other Jams
8.3 Cassette
8.3.1Setting Up the Universal Cassette
8.3.2Paper Level Sensor
8.4 Cassette Pick-Up Unit
8.4.1Overview
8.4.2Basic Sequence of Operations
8.5 Registration Unit
Contents
8.5.1Overview
8.6 Duplex Feeding Unit
8.6.1Sequence of Image Formation
8.6.2Flow of Paper (wo/ Delivery Option)
8.6.3Flow of Paper (w/ Delivery option -internal delivery)
8.6.4Flow of Paper (w/ Delivery option -external deliv ery)
8.7 Parts Replacement Procedure
8.7.1 Pickup Unit 1
8.7.2 Pickup Unit 2
8.7.3 Sensor Mounting Plate
8.7.4 Pickup Roller
8.7.5 Feed Roller
8.7.6 Separation Roller
8.7.7 Cassette Pickup Motor 1
8.7.8 Cassette Pickup Motor 2
8.7.9 Cassette Size Detection Sensor
8.7.10 Cassette Retry Paper Sensor
8.7.11 Cassette Paper Sensor
8.7.12 Cassette Paper Level Sensor (A/B)
8.7.13 Slide Resistor
8.7.14 Cassette Pickup Solenoid
8.7.15 Cassette Size Sensor Relay PCB
8.7.16 Manual Feed Pickup Clutch
8.7.17 Manual Feed Tray Unit
8.7.18 Manual Feed Unit
8.7.19 Manual Pickup Roller
8.7.20 Manual Feed Separation Pad
8.7.21 Transparency Sensor (Front/Rear)
8.7.22 Registration Sensor
8.7.23 Registration Clutch
8.7.24 Vertical Path Roller
8.7.25 Duplex Feed Roller 2
8.7.26 Duplex Feed Sensor
8.7.27 Duplex Feed Clutch
8.7.28 Delivery Assembly 1
8.7.29 Delivery Drive Unit
Chapter 9 Fixing System
9.1 Construction
9.1.1Specifications, Control Mechanisms, and Functions
9.1.2Major Components
9.1.3Construction of the Control System
9.2 Basic Sequence
9.2.1Sequence of Operations at Power-On
9.2.2Basic Sequence of Operations During Printing
9.3 Various Control Mechanisms
9.3.1 Controlling the Speed of the Fixing Roller
9.3.2 Controlling the Fixing Roller Temperature
Contents
9.3.3 Detecting the Passage of Paper
9.4 Protective Functions
9.4.1Detecting Overheating by the Main Thermistor (TH1)
9.4.2Detecting Overheating by the Sub Thermistor (TH2)
9.4.3Detecting Overheating in Relation to a Triac Short-Circuit
9.4.4Detecting Overheating by the Thermal Switch (TP1)
9.4.5Detecting Overheating of the Heat Retention Heater (H3)
9.4.6Error
9.5 Parts Replacement Procedure
9.5.1 Fixing Unit
9.5.2 Fixing Upper Frame
9.5.3 Fixing Roller
9.5.4 Pressure Roller
9.5.5 Fixing Main Thermistor
9.5.6 Fixing Sub Thermistor
9.5.7 Fixing Thermal Switch
9.5.8 Fixing Main Heater/Fixing Sub Heater
9.5.9 Fixing Heat Retaining Heater
9.5.10 Fixing Inlet Guide
9.5.11 Fixing Delivery Guide
9.5.12 Fixing Inlet Sensor
9.5.13 Fixing Delivery Sensor
Chapter 10 Externals and Controls
10.1 Power Supply
10.1.1 Power Supply
10.1.2 Rated Output of DC Power Supply PCB
10.2 Parts Replacement Procedure
10.2.1 Option Power Supply Assembly
10.2.2 Controller Power Supply Unit
10.2.3 Printer Power Supply Unit
10.2.4 Control Panel
10.2.5 Control Panel LCD Unit
10.2.6 DC Controller PCB
10.2.7 Leakage Breaker
10.2.8 HVT PCB
10.2.9 High-Voltage Sub PCB
10.2.10 Control Panel CPU PCB
10.2.11 Control Panel Key Switch PCB
10.2.12 Control Panel Inverter PCB
10.2.13 Main Power Switch
10.2.14 Front Cover Open/Closed Detecting Switch
10.2.15 ITB Fan
10.2.16 Toner Intake Fan
10.2.17 Machine Heat Discharge Fan
10.2.18 Toner Intake Fan Filter
10.2.19 Motor of Main Drive Assembly
10.2.20 Right Door
Contents
10.2.21 Cautions in Handling the Left Stay
Chapter 11 Maintenance and Inspection
11.1 Periodically Replaced Parts
11.1.1Overview
11.1.2Reader Unit
11.1.3Printer Unit
11.2 Durables and Consumables
11.2.1Overview
11.2.2Reader Unit
11.2.3Printer Unit
11.3 Scheduled Servicing Basic Procedure
11.3.1Scheduled Servicing Basic Procedure
11.3.2Items of Work for Scheduled Servicing (reader unit)
11.3.3Items of Work for Scheduled Servicing (printer unit)
11.3.4Points to Note for Scheduled Servicing Work
Chapter 12 Standards and Adjustments
12.1 Image Adjustments
12.1.1Standards for Image Position
12.1.2Checking the Image Position
12.1.3Cassette
12.1.4Manual Feed Tray
12.1.5Side Paper Deck
12.2 Scanning System
12.2.1After Replacing the CIS
12.2.2After Replacing the Copyboard Glass
12.2.3After Replacing the ADF Reading Glass
12.2.4After Replacing the Reader Controller PCB or After Initializing the RAM
12.3 Laser Exposure System
12.3.1After Replacing the Laser Scanner Unit
12.4 Image Formation System
12.4.1After Replacing the Intermediate Transfer Unit
12.4.2After Replacing the Intermediate Transfer Belt
12.4.3After Replacing the Primary Transfer Roller
12.4.4After Replacing the Drum Unit
12.4.5After Replacing the Developing Unit (Y, M, C)
12.4.6After Replacing the Developing Unit (Bk)
12.4.7After Replacing the Secondary Transfer Outside Roller
12.5 Fixing System
12.5.1After Disassembling the Fixing Unit
12.5.2After Replacing the Fixing Unit
12.5.3After Replacing the Fixing Roller
12.5.4Nip Adjustment
12.5.5Point to Note About the Position of the Fixing Ma in Thermistor
12.5.6Point to Note When Mounting the Fixing Sub Ther mistor
12.5.7Point to Note When Mounting the Fixing Thermal Switch
Contents
12.6 Electrical Components
12.6.1After Replacing the Reader Controller PCB
12.6.2After Replacing the DC Controller PCB
12.6.3After Replacing the Main Controller PCB (main)
12.6.4After Replacing the SRAM Board
12.6.5After Replacing the HDD
12.6.6When Replacing the HVT PCB
12.7 Pickup/Feeding System
12.7.1Adjusting the Horizontal Registration When Replacing the Pickup Cassette
12.7.2Adjusting the Horizontal Registration When Replacing the Duplex Unit
12.7.3Adjust the Horizontal Registration for the Manual Feed Tray
12.7.4Registering the Paper Width Basic Value
Chapter 13 Correcting Faulty Images
13.1 Making lnitial Checks
13.1.1Checking the Site Environment
13.1.2Checking the Paper
13.1.3Checking the Placement of Paper
13.1.4Checking the Durables
13.1.5Checking the Periodically Replaced Parts
13.1.6Checking the Units and Functional Blocks
13.1.7Others
13.2 Test Print
13.2.1Overview
13.2.2Test Print TYPE
13.2.3Selecting Test Print TYPE
13.2.416-Gradation (TYPE=4)
13.2.5Full Page Halftone (TYPE=5)
13.2.6Grid (TYPE=6)
13.2.7MCYBk Horizontal Stripes (TYPE=10)
13.2.864-Gradation (TYPE=12)
13.2.9Full Color 16-Gradation (TYPE=14)
13.3 Troubleshooting
13.3.1 Symptoms
13.3.2 Image Faults
13.3.3 Faulty Feeding
13.3.4 Malfunction
13.3.5 Jam (Main Unit)
13.4 Outline of Electrical Components
13.4.1 Clutch/Solenoid
13.4.2 Motor
13.4.3 Sensor
13.4.4 Lamps, Heaters, and Others
13.4.5 PCBs
13.4.6 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB
Chapter 14 Self Diagnosis
Contents
14.1 Error Code Table
14.1.1Error Code
14.2 Error Code Details
14.2.1E code Overview
14.2.2E000
14.2.3E001
14.2.4E002
14.2.5E003
14.2.6E004
14.2.7E006
14.2.8E008
14.2.9E010
14.2.10E012
14.2.11E013
14.2.12E014
14.2.13E020
14.2.14E021
14.2.15E026
14.2.16E032
14.2.17E045
14.2.18E067
14.2.19E070
14.2.20E100
14.2.21E110
14.2.22E202
14.2.23E225
14.2.24E227
14.2.25E240
14.2.26E243
14.2.27E248
14.2.28E315
14.2.29E351
14.2.30E400
14.2.31E490
14.2.32E500
14.2.33E503
14.2.34E505
14.2.35E514
14.2.36E519
14.2.37E530
14.2.38E531
14.2.39E532
14.2.40E535
14.2.41E537
14.2.42E540
14.2.43E542
14.2.44E577
14.2.45E580
14.2.46E584
Contents
14.2.47E590
14.2.48E591
14.2.49E592
14.2.50E593
14.2.51E5F0
14.2.52E5F1
14.2.53E5F2
14.2.54E5F3
14.2.55E5F4
14.2.56E5F5
14.2.57E5F6
14.2.58E5F8
14.2.59E5F9
14.2.60E601
14.2.61E602
14.2.62E602 in detail
14.2.63E604
14.2.64E605
14.2.65E606
14.2.66E674
14.2.67E677
14.2.68E710
14.2.69E711
14.2.70E712
14.2.71E713
14.2.72E716
14.2.73E717
14.2.74E719
14.2.75E730
14.2.76E731
14.2.77E732
14.2.78E733
14.2.79E740
14.2.80E743
14.2.81E744
14.2.82E745
14.2.83E746
14.2.84E747
14.2.85E803
14.2.86E804
14.2.87E805
Chapter 15 Service Mode
15.1 Outline
15.1.1Construction of Service Mode
15.1.2Starting Service Mode and Making Selections
15.1.3Ending Service Mode
15.1.4Back-Up
Contents
15.1.5Initial Screen
15.1.62nd/3rd Item Screen
15.1.74th Item Screen
15.2 DISPLAY( Status Display Mode)
15.2.1 COPIER
15.2.2 DISPLAY(Status Display Mode)Level2
15.3 I/O ( I/O Display Mode)
15.3.1Overview
15.3.2
15.3.3
15.3.4
15.3.5
15.3.6
15.4 ADJUST( Adjustment Mode)
15.4.1 COPIER
15.4.2 FEEDER
15.5 FUNCTION ( Operation/Inspection Mode)
15.5.1 COPIER
15.5.2 FEEDER
15.5.3 FUNCTION (operation/inspection mode ) :Level 2
15.6 OPTION (Machine Settings Mode )
15.6.1 COPIER
15.6.2 SORTER
15.6.3 BOARD
15.6.4 OPTION ( mechanical specifications setting mode) :Level 2
15.7 TEST (Test Print Mode )
15.7.1 COPIER
Chapter 16 Upgrading
16.1 Outline
16.1.1Outline of the Version Upgrade
16.1.2Outline of the Service Support Tool
16.1.3Network Interface of the Machine with the SST in Use
16.2 Making Preparations
16.2.1Registering the System software
16.2.2Making connections
16.3 Formatting the HDD
16.3.1Formatting All Partitions
16.3.2Formatting Selected Partitions
16.3.3Formatting Procedure
16.4 Downloading System Software
16.4.1 Downloading the System Software
16.4.2 Downloading the RUI, and Language Module
16.4.3 Downloading the BOOT Software
16.4.4 Downloading the Dcon and Rcon Software
16.4.5 Downloading the G3 FAX Software
16.5 Uploading and Downloading Backup Data
16.5.1Outline
Contents
16.5.2Uploading Procedure
16.5.3Downloading Procedure
Chapter 17 Service Tools
17.1 Special Tools
17.2 Solvents and Oils
Aug 23 2005
PARTS CATALOG
iR C3100/C3100F/C3100i/
C3100N/C3170/C3170F/
C3170i/C2570/C2570F/
Contents
NUMERICAL INDEX
iR C3100/C3100F/C3100i/C3100N/C3170/C3170F/C3170i/C2570/C2570F/
C2570i
iR C3100/C3100F/C3100i/C3100N/C3170/C3170F/C3170i/C2570/
C2570F/C2570i
A ASSEMBLY LOCATION DIAGRAM
001 ACCESSORIES
100 EXTERNAL COVERS, PANELS, ETC.
101 MACHINE FRONT PANEL
102 INTERNAL COMPONENTS 1
103 INTERNAL COMPONENTS 2
104 INTERNAL COMPONENTS 3
105 INTERNAL COMPONENTS 4
106 MACHINE REAR PLATE 1
107 MACHINE REAR PLATE 2
110 POWER CORD TERMINAL ASSEMBLY
130 CONTROL PANEL ASSEMBLY
140 RIGHT DOOR ASSEMBLY
141 PAPER FEEDER FRAME ASSEMBLY
145 RIGHT LOWER DOOR ASSEMBLY
190 ITB COOLING FAN ASSEMBLY
210 READER ASSEMBLY
250 MAIN DRIVE ASSEMBLY
260 PAPER DELIVERY DRIVE ASSEMBLY
261 MULTI DRIVE ASSEMBLY
300 CASSETTE (MIDDLE)
301 CASSETTE (LARGE)
310 PAPER PICK-UP ASSEMBLY (MIDDLE)
311 PAPER PICK-UP ASSEMBLY (LARGE)
315 MULTI FEED TRAY ASSEMBLY
350 PAPER DELIVERY ASSEMBLY
460 LASER SCANNER ASSEMBLY
535 TRANSFER BELT FRAME ASSEMBLY
630 ROTARY ASSEMBLY
640 DEVELOPING ASSEMBLY (BLACK)
641 DEVELOPING ASSEMBLY (YELLOW)
642 DEVELOPING ASSEMBLY (MAGENTA)
643 DEVELOPING ASSEMBLY (CYAN)
Contents
680 ATR SENSOR ASSEMBLY
780 TRANSFER CLEANING ASSEMBLY
810 FIXING ASSEMBLY
900 CONTROLLER BOX ASSEMBLY
910 MAIN POWER SUPPLY PCB ASSEMBLY
911 MAIN CONTROLLER POWER SUPPLY ASSEMBLY
930 DC CONTROLLER PCB ASSEMBLY
931 READER CONTROLLER PCB ASSEMBLY
980 H.V.TRANSFORMER PCB ASSEMBLY
990 FAX ASSEMBLY
991 SPEAKER ASSEMBLY
992 FAX BOARD PCB ASSEMBLY
B LIST OF CONNECTORS


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