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Make/Model Information:

  • Brand:   Canon
  • Models included:
    • Canon iR-C3200

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English
  • Number of pages:   376
  • File size:  ∼ 8.78  MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMCN-1073

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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2003 CANON INC. 2000 2000 2000 2000 CANON iR C3200 series REV.0 JAN. 2003
Troubleshooting
iR C3200
CONTENTS
Contents
CHAPTER 1 MAINTENANCE AND INSPECTION
1 Maintenance and Inspection
1.1 Periodically Replaced Parts
1.1.1 Reader Unit/Color Image
Reader-C1
1.1.2 Printer Unit
1.1.3 Side Paper Deck-P1
1.1.4 2-Cassette Pedestal-X1
1.1.5 Plain Pedestal-C1
1.2 Durables and Consumables
1.2.1 Find Out When to
Replace
1.2.2 Reader Unit/Color Image
Reader-C1
1.2.3 Printer Unit
1.2.4 Side Paper Deck-P1
1.2.5 2-Cassette Pedestal-X1
1.2.6 Plain Pedestal-C1
1.3 Scheduled Servicing Basic
Procedure
1.4 Scheduled Servicing
1.4.1 Reader Unit/Color Image
Reader-C1
1.4.2 Printer Unit
1.5 Points to Note About
Scheduled Servicing
1 Image Adjustments
1.1 Standards for Image Position
1.2 Checking the Image Position
1.3 Adjusting the Left/Right
Margin
1.3.1 Cassette
1.3.2 Manual Feed Tray
1.3.3 Side Paper Deck
1.3.4 Duplex Unit
1.4 Adjusting the Image Leading
Edge Margin
1.5 Adjusting the Left/Right Non-
Image Width
1.6 Adjusting the Leading Edge
Non-Image Width
2 Optical System
2.1 After Replacing the Scanning
2.2 After Replacing the
Copyboard Glass
2.3 After Replacing the CCD
3 Laser Exposure System
3.1 After Replacing the Laser
4 Image Formation System
4.1 After Replacing the Drum
4.2 After Replacing the Transfer
4.3 After Replacing the Pattern
Reading Unit
5 Fixing System
5.1 After Disassembling the Fixing
6 Electrical Parts
6.1 When Replacing the Reader
Controller PCB
6.2 When Replacing the DC
Controller PCB
6.3 When Replacing the Main
Controller PCB
6.4 When Replacing the SRAM
CHAPTER 2 STANDARDS AND ADJUSTMENTS
CONTENTS
1 Making Initial Checks
1.1 Site Environment
1.2 Checking the Paper
1.3 Checking the Placement of
1.4 Checking the Durables
1.5 Checking the Periodically
Replaced Parts
1.6 Checking the Units and
Functional Blocks
1.7 Others
2 Test Print
2.1 Test Print TYPE
2.2 Selecting a Test Print TYPE
2.3 16 Gradations (TYPE=4)
2.4 Full Halftone (TYPE=5)
2.5 Grid (TYPE=6)
2.6 MCYBk Horizontal Stripe
(TYPE=10)
2.7 64 Gradations (TYPE=12)
2.8 Full Color 16 Gradations
(TYPE=14)
3 Image Fault Case Studies
A. Image Fault Case Samples
B. Image Fault Case Samples
CHAPTER 3 CORRECTING FAULTY IMAGES
3.1 The output is completely
blank.
3.2 The output is completely
black.
3.3 The output is too light.
3.4 The output is too dark/has
fogging.
3.5 The output is uneven in density/
color.
3.6 The output is blurry, smeared,
or fuzzy.
3.7 The output has transfer
faults/lines.
3.8 The output is soiled/has
lines.
3.9 The output has a residual
image/ghost.
3.10 The output has color
displacement.
3.11 The output has poor color
reproduction.
3.12 The output has smears/traces.
(rub-off)
4 Feed Faults
4.1 Multiple Feed
6.5 When Replacing the HDD
6.6 When Replacing the Power
Supply PCB
7 Pickup/Feeding
7.1 Adjusting the Horizontal
Registration When Replacing
the Pickup Cassette
7.2 Attaching the Plastic Film for
the Face-Down Delivery Guide
7.3 Adjusting the Horizontal
Registration When Replacing
the Duplex Unit
7.4 When Replacing the Fixing/
Feeder Unit Open/Closed
8 Side Paper Deck
8.1 Adjusting the Paper Level
Indicator
8.2 Adjusting the Roll Support
8.3 Mounting the Deck Pickup
Roller
8.4 Adjusting the Deck Separation
Roller Pressure
8.5 Adjusting the Height of the
Side Clip
8.6 Routing the Lifter Cable
CONTENTS
1 Error Code
2 Error Code Related to the Reader
3 Error Code Related to the Printer
4 Error Code Related to the Finisher-
N1/Saddle Finisher-N2
4.1 Finisher Unit
4.2 Saddle Unit
5 Error Code Related to the
Finisher-M1
6 Error Code Related to the Options
7 Error Code Related to the
DADF-K1
8 Error Code Related to the Cassette
Pedestal
CHAPTER 4 SELF DIAGNOSIS
4.2 Skew Movement
4.3 Bend/Tear
4.4 Wrinkle
4.5 Wave/Curl
5 Operating Faults
5.1 The machine fails to go ON.
5.2 Control Panel-Related
5.3 Malfunction/Wrong
Detection
5.4 Abnormal Noise
6 Jams
6.1 Pickup Unit
6.2 Registration Unit
6.3 Fixing Feeder Unit
6.4 Delivery Vertical Path Unit
6.5 Duplex Unit
7 Arrangement and Functions of
Electrical Parts
7.1 Clutches and Solenoid
7.1.1 Reader Unit
7.1.2 Printer Unit
7.2 Motor
7.2.1 Reader Unit
7.2.2 Printer Unit
7.3 Fans
7.3.1 Reader Unit
7.3.2 Printer Unit
7.4 Sensors
7.4.1 Reader Unit
7.4.2 Printer Unit
7.5 Switches
7.5.1 Reader Unit
7.5.2 Printer Unit
7.6 Lamps, Heaters, and Others
7.6.1 Reader Unit
7.6.2 Printer Unit
7.7 PCBs
7.7.1 Reader Unit
7.7.2 Printer Unit
7.8 2-Cassette Pedestal-X1
7.9 Plain Pedestal-C1
8 Variable Resistors (VR), Light-
Emitting Diodes (LED), and Check
Pins by PCB
8.1 Main Controller PCB (main)
8.2 Main Controller PCB (sub)
8.3 Reader Controller PCB
8.4 Inverter PCB
8.5 Differential PCB
CONTENTS
1 Overview
1.1 Service mode screen
configuration
1.2 Entering or selecting service
1.3 Exiting service modes
1.4 Service mode backup
1.5 Basic operation
1.5.1 Initial screen
1.5.2 Main/intermediate item
screen
1.5.3 Sub-item screen
2 DISPLAY (status display mode):
Level 1
2.1 COPIER
2.2 FEEDER
3 DISPLAY (status display mode):
Level 2
4 I/O (display mode)
5 ADJUST (adjustment mode):
Level 1
CHAPTER 5 SERVICE MODE
5.1 COPIER
5.2 FEEDER
6 ADJUST (adjustment mode):
Level 2
7 FUNCTION (operation/inspection
mode): Level 1
7.1 COPIER
7.2 FEEDER
8 FUNCTION (operation/inspection
mode): Level 2
9 OPTION (mechanical specifications
setting mode): Level 1
9.1 COPIER
9.2 SORTER
9.3 BOARD
10 OPTION (mechanical specifications
setting mode): Level 2
11 TEST (test print mode)
12 COUNTER (counter mode)
1 Outline of Upgrading Work
1.1 Outline
1.1.1 Composition of Firmware
1.1.2 Outline of the Service
Support Tool
1.1.3 Network Interface of the
Machine with the SST in
1.2 Preparing for the Work
1.2.1 Registering the
Firmware
1.2.2 Making Connections
2 Formatting the HDD
2.1 Formatting All Partitions
2.2 Formatting Selected
Partitions
2.3 Formatting the Partitions
CHAPTER 6 UPGRADING
3 Downloading Firmware
3.1 Downloading the System
Software
3.1.1 Outline
3.1.2 Downloading Procedure
3.2 Downloading the Language/
RUI Files
3.2.1 Outline
3.2.2 Downloading Procedure
3.3 Downloading Boot ROM
3.3.1 Outline
3.3.2 Downloading Procedure
3.4 Downloading DC Controller/
Reader Controller Files
3.4.1 Outline
3.4.2 Downloading Procedure
CONTENTS
3.5 Downloading the G3Fax
3.5.1 Outline
3.5.2 Downloading Procedure
4 Uploading/Downloading Backup
4.1 Outline
4.2 Uploading Procedure
4.3 Downloading Procedure
1 General Timing Chart
1.1 Sequence of Operations
(DADF, reader unit)
1.2 Sequence of Operations
(printer unit)
2 Signal Names and Notations
2.1 Signal Names
3 General Circuit Diagram
3.1 Names of Electrical Parts
A. Reader Unit Circuit
Diagram
B. Accessories Circuit
Diagram
C. Power Supply Circuit
Diagram
D. Main Controller Circuit
Diagram
APPENDIX
E. Pattern Reader Circuit
Diagram
F. Laser Exposure System/
Development System Circuit
Diagram
G. Pickup System Circuit
Diagram
H. High-Voltage Circuit
Diagram
I. Fixing System Circuit
Diagram
J. Feeder System Circuit
Diagram
4 Special Tools
5 Solvents and Oils
CHAPTER 1
MAINTENANCE AND INSPECTION
CATALOG
REVISION 1
MAY 2003 FY8-31FW-010
CONTENTS
DEVELOPING DRIVE ASSEMBLY
INTERMEDIATE TRANSFER BELT DRIVE
ASSEMBLY
TONER CARTRIDGE DRIVE ASSEMBLY
FIXING DRIVE ASSEMBLY
CASSETTE
CASSETTE HEATER ASSEMBLY (OPTION)
PAPER PICK-UP ASSEMBLY
MULTI FEED ASSEMBLY
MULTI FEED TRAY ASSEMBLY
PATTERN READER ASSEMBLY
FIXING FEEDER ASSEMBLY (PLAIN TYPE)
FACE-UP DELIVERY ASSEMBLY (PLAIN TYPE)
DELIVERY VERTICAL PATH ASSEMBLY (OLD)
DELIVERY VERTICAL PATH ASSEMBLY (NEW)
DUPLEXING ASSEMBLY (DUPLEX TYPE)
EXTERNAL DELIVERY COVER ASS'Y
(DUPLEX TYPE)
MULTI PAPER FEED MOUNT ASSEMBLY
LASER UNIT
INTERMEDIATE TRANSFER BELT ASSEMBLY
TRANSFER CLEANING ASSEMBLY
SECONDARY TRANSFER ASSEMBLY
FIXING ASSEMBLY
CONTROLLER ASSEMBLY
DC POWER SUPPLY ASSEMBLY
DC CONTROLLER PCB ASSEMBLY
H.V.TRANSFORMER PCB ASSEMBLY
2ND. TRANSFER H.V.T. PCB ASSEMBLY
LIST OF CONNECTORS
- Paper Deck-P1-
ASSEMBLY LOCATION DIAGRAM
MOUNTING HARDWARE
EXTERNAL COVERS, PANELS, ETC.
INTERNAL COMPONENTS
- Color Image Reader-C1-
ASSEMBLY LOCATION DIAGRAM
MOUNTING HARDWARE
EXTERNAL COVERS, PANELS, ETC.
COPYBOARD COVER ASSEMBLY
READER ASSEMBLY
MIRROR ASSEMBLY 1
MIRROR ASSEMBLY 2
READER CONTROLLER PCB ASSEMBLY
INTERFACE PCB ASSEMBLY
LIST OF CONNECTORS
- iR C3200/C3200N/Color imageRUNNER C3200
/CLC3200-
ASSEMBLY LOCATION DIAGRAM
EXTERNAL COVERS, PANELS, ETC.
MACHINE FRONT PLATE
INTERNAL COMPONENTS 1
INTERNAL COMPONENTS 2
INTERNAL COMPONENTS 3
INTERNAL COMPONENTS 4
INTERNAL COMPONENTS 5
MACHINE REAR PLATE 1
MACHINE REAR PLATE 2
DOOR SWITCH ASSEMBLY
VERTICAL PATH PANEL ASSEMBLY (OLD)
VERTICAL PATH PANEL ASSEMBLY (NEW)
CONTROL PANEL ASSEMBLY
FIXING EXHAUST FAN ASSEMBLY
CLEANING COOLING FAN ASSEMBLY
MACHINE EXHAUST FAN ASSEMBLY
DELIVERY COOLING FAN ASSEMBLY
MULTI FAN ASSEMBLY (DUPLEX TYPE)
DRUM DRIVE ASSEMBLY
PICK-UP MOTOR DRIVE ASSEMBLY
CONTENTS
- LIPS UP-GRADE KIT (100V)-
LIPS UP-GRADE KIT (100V)
- Super G3 FAX Board-M1-
ASSEMBLY LOCATION DIAGRAM
FAX ASSEMBLY
FAX BOARD PCB ASSEMBLY
LIST OF CONNECTORS
- UFR Printer and Scanner Kit-A1 (100V)-
ASSEMBLY LOCATION DIAGRAM
UFR PRINTER AND SCANNER KIT-A1 (100V)
- Color Network Multi-PDL Printer Kit-A1
(120/220/240V)
/Color Network Printer Expansion Kit-A1
(120/220/240V)-
C.N/W MULTI-PDL PRINTER KIT-A1 (120/220/240V)
C.N/W PRINTER EXPANSION KIT-A1 (120/220/240V)
- Color Universal Send Kit-A1-
COLOR UNIVERSAL SEND KIT-A1
- iR Security Kit-A1-
IR SECURITY KIT-A1
PAPER STOCK ASSEMBLY
PAPER DECK HEATER ASSEMBLY (OPTION)
PAPER PICK-UP ASSEMBLY
LIST OF CONNECTORS
- Cassette Feeding Unit-X1-
ASSEMBLY LOCATION DIAGRAM
EXTERNAL COVERS, PANELS, ETC.
INTERNAL COMPONENTS
RIGHT DOOR ASSEMBLY
PAPER PICK-UP DRIVE ASSEMBLY
CASSETTE
CASSETTE HEATER ASSEMBLY (MLK)
PAPER PICK-UP ASSEMBLY
PEDESTAL CONTROLLER PCB ASSEMBLY
POWER SUPPLY PCB ASSEMBLY
LIST OF CONNECTORS
- Plain Pedestal-C1-
ASSEMBLY LOCATION DIAGRAM
EXTERNAL COVERS, PANELS, ETC.
INTERNAL COMPONENTS
PEDESTAL CONTROLLER PCB ASSEMBLY
POWER SUPPLY PCB ASSEMBLY
LIST OF CONNECTORS
CONTENTS
- SELF OPERATION KIT (100V)-
SELF OPERATION KIT (100V)
- imagePASS-C1 (120V)
/Color Network Printer Unit-C1 (220/240V)-
I. PASS-C1/C. PRINT UNIT-C1 (120/220/240V)
LIST OF STANDARD FASTENERS
NUMERICAL INDEX
(Color Image Reader-C1)
NUMERICAL INDEX
(iR C3200/C3200N/Color imageRUNNER C3200
/CLC3200)
NUMERICAL INDEX
(Paper Deck-P1)
NUMERICAL INDEX
(Cassette Feeding Unit-X1)
NUMERICAL INDEX
(Plain Pedestal-C1)
NUMERICAL INDEX
(LIPS UP-GRADE KIT (100V))
NUMERICAL INDEX
(Super G3 FAX Board-M1)
NUMERICAL INDEX
(UFR Printer and Scanner Kit-A1 (100V))
NUMERICAL INDEX
(Color Network Multi-PDL Printer Kit-A1
(120/220/240V)
/Color Network Printer Expansion Kit-A1
(120/220/240V))
NUMERICAL INDEX
(Color Universal Send Kit-A1)
NUMERICAL INDEX
(iR Security Kit-A1)
NUMERICAL INDEX
(SELF OPERATION KIT (100V))
NUMERICAL INDEX
(imagePASS-C1 (120V)
/Color Network Printer Unit-C1 (220/240V))


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