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Make/Model Information:

  • Brand:   Hewlett-packard
  • Models included:
    • Hp LaserJet M5025
    • Hp LaserJet M5035

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English (EN)
  • Number of pages:   892
  • File size:  ∼ 45.70  MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMHP-1082

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HP LaserJet M5025/M5035 MFP
Series printers
Service manual
HP LaserJet M5025 and HP LaserJet M5035
Series MFP
Service Manual
Table of contents
1 Basics
Device comparison
Features comparison
Walkaround
Device parts
Interface ports
Device software
Supported operating systems
Supported printer drivers
Select the correct printer driver
Universal printer drivers
Driver Autoconfiguration
Update Now
HP Driver Preconfiguration
Priority for print settings
Open the printer drivers
Software for Macintosh computers
Remove software from Macintosh operating systems
Utilities
HP Web Jetadmin
Embedded Web server
Send Fax Driver
HP Easy Printer Care software
Supported operating systems
Supported browsers
Other components and utilities
2 Installation and configuration
Site requirements
Operating environment
I/O configuration
USB configuration
Network configuration
Configure TCP/IPv4 parameters
Set an IP address
Set the subnet mask
Set the default gateway
Configure TCP/IPv6 parameters
Disable network protocols (optional)
ENWW iii
Disable IPX/SPX
Disable AppleTalk
Disable DLC/LLC
HP Jetdirect EIO print servers
Installing printer memory
To install printer memory
3 Manage and maintain the device
Use the embedded Web server
Open the embedded Web server by using a network connection
Embedded Web server sections
Use HP Web Jetadmin software
Use the HP Printer Utility for Macintosh
Open the HP Printer Utility
HP Printer Utility features
Use the Administration menu
Navigate the Administration menu
Information menu
Default Job Options menu
Default Options for Originals
Image adjustment
Default Copy Options
Default Fax Options
Default E-mail Options
Default Send to Folder Options
Default Print Options
Time/Scheduling menu
Management menu
Initial Setup menu
Networking and I/O
Fax Setup
E-mail Setup
Send Setup menu
Device Behavior menu
Print Quality menu
Troubleshooting menu
Resets menu
Service menu
Use information pages
Configuring and verifying an IP address
Identifying the TCP/IP address
Use automatic discovery
Set up a dynamic host configuration protocol (DHCP)
Verifying the TCP/IP configuration
Changing an IP address
Change an IP address by using HP Web Jetadmin
Change an IP address by using the embedded Web server
Change an IP address by using the control panel
Remote firmware updates
Introduction
iv ENWW
Print the configuration page
Printing a menu map
Downloading the new firmware from the HP Web site
Downloading the new firmware to the device
Troubleshooting firmware updates
Remote firmware update by using FTP through a browser
Remote firmware update by using FTP on a direct network connection
Remote firmware update through a local MS Windows port
Windows NT 4.0, Windows 2000, Windows XP, Windows XP or
Windows 2003
Remote firmware update through a USB port
Remote firmware update through an MS Windows network
Remote firmware update for UNIX systems
Remote firmware update by using the LPR command
Remote firmware update through HP Web Jetadmin
Manage supplies
Supplies life
Approximate print-cartridge replacement intervals
Manage the print cartridge
Print-cartridge storage
Use genuine HP print cartridges
HP policy on non-HP print cartridges
Print-cartridge authentication
HP fraud hotline and Web site
Replace supplies and parts
Supply replacement guidelines
Change the print cartridge
Perform preventive maintenance
Preventive maintenance for the print engine
The ADF maintenance kit
Clean the device
Clean the exterior
Clean the scanner glass
Clean the scanner lid backing
Clean the ADF
Clean the print engine paper path
4 Theory of operation
MFP system overview
Print engine
Basic sequence of operation
Power-on sequence
Engine control system
DC controller PCA
High-voltage power-supply PCA
Low-voltage power-supply PCA
Video interface control
Laser/scanner system
Image-formation system
Electrostatic latent-image formation block
Step 1: primary charging
Step 2: laser-beam exposure
Development block
Step 3: developing
Transfer block
Step 4: image transfer
Step 5: separation from the drum
Fuser block
Step 6: fusing
Drum-cleaning block
Step 7: drum cleaning
Print cartridge
Memory tag
Pickup-and-feed-system
Cassette paper size and presence detection
Upper and lower cassette pickup mechanism
Multiple-feed prevention mechanism
Tray 1 (multipurpose tray) pickup mechanism
Skew-correction mechanism (registration)
Fuser/delivery block
Loop control
Jam detection
Duplexing unit
Duplexing reverse/feed operation
Duplexing feed operation
Duplexing horizontal registration function
Duplexing unit jam detection
1 x 500-sheet and 3 x 500-sheet high-capacity input feeder
Pickup/feed operation
HCI pickup mechanism
Lift-up operation
Multiple-feed prevention mechanism
HCI jam detection
Scanner component
Input tray
ADF simplex printing operation sequence
ADF duplex printing operation sequence
Multifeed operation
End of a scan job operation
Paper pick and separation operation
Deskew
Stapler/stacker component
Overview
Basic operation
Control system
Feed/stack system
Staple system
5 Removal and replacement
vi ENWW
Removal and replacement strategy
Introduction
Required tools
Types of screws
Service approach
Before performing service
After performing service
Parts removal order
User-replaceable parts
Print cartridge
ADF separation pad and pickup and feed roller assemblies (removal and
replacement)
Transfer roller
Tray 1 pickup roller (multipurpose paper pickup roller)
Tray 1 separation pad assembly (multipurpose pad assembly)
Tray 2 and Tray 3 pickup rollers (paper pickup roller assembly)
Tray 2 and Tray 3 separation pad assembly (separation block assembly)
Tray 4, Tray 5, and Tray 6 pickup and feed rollers (paper feed roller assembly)
Duplexer
Formatter cover and cage
Hard drive
Fax PCA
ADF assembly
ADF input tray sensors
Separation floor assembly
Diverter
Jam cover
Hinge assemblies
Float assembly
White backing
Front end cover (cap)
Rear end cover (cap)
ADF PCA and wire harness
Input tray
Scanner
Control panel
Scanner controller board (SCB) and cover
Scanner assembly
Glass assembly and top cover
Optic assembly
To reinstall the drive belt and optic assembly
Page sensors
Transmission assemblies and slide rail
Stapler/stacker (HP LaserJet M5035xs only)
Stapler/stacker assembly
Stapler PCA
Rear cover
Left door
ENWW vii
Output bin
Duplex cover
Left cover
Right and left rear covers
Front door and stapler unit cover
Output bin stay (support arm)
Rear inner cover
Stack cover
Stapler unit
Paper feed assembly (stapler)
Alignment and jogger guide assembly
Install the alignment and jogger guide assembly
Jogger guide unit
Front door interlock switch
Print engine (base unit)
Formatter cover
Face-down cover
Left door
Left upper cover
Rear cover
Front cover
Face-down side cover
Top inner cover
Front inner cover
Right door
Lower left cover
Left rear cover
Top cover
Right rear inner cover
Right rear cover
Left rear inner cover
Print cartridge door
Registration assembly
Fuser pressure release assembly
Paper delivery assembly
Paper feed assembly (base unit)
Reinstall the paper feed assembly
Fuser fan
Fuser motor
Laser/scanner
Low-voltage power supply assembly
Interconnect PCA assembly
High-voltage power supply
Lifter drive assembly
DC controller PCA
Upper cassette pickup assembly
Lower cassette drive assembly
Main motor
Lower cassette pickup assembly
viii ENWW
High capacity input feeder
Front door (single tray unit only)
Right door
Back cover
Motor(s) and PCA(s)
Paper pickup assemblies
Right side tray rail(s)
Left side tray rail(s)
Lifter driver assembly
6 Troubleshooting
Introduction
Basic troubleshooting checklist
Factors that affect device performance
Troubleshooting flowchart
Power-on self diagnostic tests
Step 1: Does READY appear on the control-panel display?
Step 2: Can you print a configuration page?
Step 3: Does the device copy?
Step 4: Does the job print as expected?
Step 5: Does the printer select media from the correct trays?
Control-panel message types
Control-panel messages
Replacement-parts configuration
Formatter and dc controller
Formatter (new)
DC controller (new or previously installed in another printer)
Guidelines for using paper
Supported media weights and sizes
Printing internal information pages
Jam locations
General paper-path and jam troubleshooting
Paper-path checklist
Jams in Tray 1
Jams in Tray 2, or Tray 3
Jams in the optional high capacity input feeder
Common causes of repeating jams
Solve general repeated jams
Jam recovery
Clear jams
Clear jams from the automatic document feeder (ADF)
Clear jams from the stapler/stacker
Clear jams from the output path
Clear jams from the optional duplexer
Clear jams from the print-cartridge area
Clear jams from the input-tray areas
Clear jams from the Tray 1 input area
Clear jams from the Tray 2 and Tray 3 input area
Clear jams from the Tray 4/5/6 input areas
Clear staple jams
ENWW ix
Solving image-quality problems
Solve print-quality problems
Solve copy-quality problems
Print-quality problems associated with media
Print-quality problems associated with the environment
Print-quality problems associated with jams
Image defect examples
Light print (partial page)
Light print (entire page)
Specks
Dropouts
Lines
Gray background
Toner smear
Loose toner
Repeating defects
Repeating image
Misformed characters
Page skew
Curl or wave
Wrinkles or creases
White lines
Tire tracks
White spots on black
Scattered lines
Blurred print
Random image repetition
Solve copy-quality problems
ADF image-quality problems
Blank page (ADF)
Page skew (ADF)
Horizontal lines (ADF)
Image shifted (ADF)
Unexpected Image (ADF)
Flatbed glass image-quality problems
Poor uniformity (flatbed)
Poor uniformity gradual (flatbed)
Lamp inverter failure (flatbed)
Streaks on page (flatbed)
Unexpected results (flatbed)
Solve copy problems
Media-handling problems
Performance problems
Troubleshooting communication interfaces
Check communications
Troubleshooting the EIO
Jetdirect page
Boot key sequences
Low-level boot key sequences
Mid-level boot key sequences
High-level boot key sequences
Control-panel boot sequence calibration
Engine test (formatter removed)
Service menu
Accessing the service menu
Service ID
Restoring the service ID
Convert the service ID to an actual date
Troubleshooting menu
Accessing the troubleshooting menu
Calibrate the scanner
Use the control panel
Control-panel layout
Home screen
Buttons on the touchscreen
Control-panel help system
Solve fax problems
Solve sending problems
Solve receiving problems
Solve e-mail problems
Validate the SMTP gateway address
Validate the LDAP gateway address
Diagrams
Sensors (ADF)
Wiring diagram (ADF)
Scanner
Components (scanner)
Wiring diagram (scanner)
Stapler/stacker
External panels and covers (stapler/stacker)
Sensors (stapler/stacker)
PCA (stapler/stacker)
Wiring diagram (stapler/stacker)
Engine (base unit)
Engine (base unit)
Interface connections (engine)
External panels and covers (engine)
Major components (engine)
Motors and fans (engine)
PCAs (engine)
Sensors and switches (engine)
DC controller PCA connectors (engine)
DC controller input/output signals (engine)
Wiring diagrams (engine)
Timing diagram (engine)
High capacity input feeder
External covers and panels (HCI)
Major components (HCI)
Motor(s) and PCA(s) (HCI)
ENWW xi
Sensors (HCI)
Wiring diagrams (HCI)
Repetitive defect ruler
Interlocks and linkages
Print cartridge and MFP contacts
Known issues
Control-panel ESD disruption
Clearing a jam from the right (print cartridge) side
Loading Tray 2/3/4/5 with letter or A4 media
The stapler/stacker only staples letter and A4 media
Formatter cage does not properly seat
RFU with a SCB firmware upgrade
RFU with a DC controller firmware update
EIO device does not properly seat
Print cartridge cannot be removed
False left door open error message
Dark or flickering control-panel display
Fuser edge overheat slowdown
7 Parts and diagrams
How to use the parts lists and diagrams
Types of screws
Related documentation and software
Accessories, supplies, and whole unit components
Automatic document feeder (whole unit)
Front end cover (ADF)
Hinges (ADF)
Base assembly (ADF)
Backbone assembly (ADF)
Jam Cover (ADF)
Pickup roller assembly (ADF)
Separation pad assembly (ADF)
Separation floor assembly (ADF)
Scanner assembly base
Carriage assembly (scanner; optical assembly)
Scanner top assembly
Scanner controller board (SCB) assembly
Scanner lid sensor assembly
Scanner transmission drive assembly
Stapler/stacker assembly main body
Paper feed assembly (stapler/stacker)
Alignment and jogger assembly (stapler/stacker)
Stapler assembly (stapler/stacker)
Stapler/stacker PCA
Print engine external covers and panels
Cartridge door assembly (print engine)
Internal components (print engine 1 of 3)
Internal components (print engine; 2 of 3)
Internal components (print engine; 3 of 3)
xii ENWW
Paper delivery assembly (print engine)
Lifter drive assembly (print engine)
Fuser drive assembly (print engine)
Lower drive assembly (print engine)
Upper cassette (print engine)
Lower cassette (print engine)
Upper cassette pickup assembly (print engine)
Lower cassette pickup assembly (print engine)
Registration assembly (print engine)
Paper feed assembly (print engine)
PCA assemblies (print engine)
Fuser (print engine)
Fuser pressure release assembly (print engine)
High capacity input (HCI) 1X500 feeder main body
High capacity input (HCI) 3X500 feeder main body
Lifter drive assembly (HCI)
Cassette (HCI)
Paper pickup assembly (HCI)
HCI PCA assemblies
Alphabetical parts list
Numerical parts list
Appendix A Specifications
Physical specifications
Electrical specifications
Acoustic emissions
Operating environment
Appendix B Service and support
Hewlett-Packard limited warranty statement
Customer self repair warranty service
Print cartridge limited warranty statement
HP Customer Care
Online Services
Telephone support
Software utilities, drivers, and electronic information
HP direct ordering for accessories or supplies
HP service information
HP service agreements
HP Easy Printer Care software
HP support and information for Macintosh computers
HP maintenance agreements
On-site service agreements
Next-day on-site service
Weekly (volume) on-site service
Repacking the device
Extended warranty
Appendix C Regulatory information
ENWW xiii
FCC regulations
Environmental product stewardship program
Protecting the environment
Ozone production
Power consumption
Toner consumption
Paper use
Plastics
HP LaserJet print supplies
HP print supplies returns and recycling program information
Material restrictions
Disposal of waste equipment by users in private households in the European
Material Safety Data Sheet (MSDS)
For more information
Telecom statement
Declaration of conformity
Safety statements
Laser safety
Canadian DOC regulations
VCCI statement (Japan)
EMI statement (Korea)
EMI statement (Taiwan)
Laser statement for Finland
xiv ENWW
List of tables
Table 3-1 Information menu
Table 3-2 Default Options for Originals menu
Table 3-3 Image adjustment
Table 3-4 Default Copy Options menu
Table 3-5 Fax Send menu
Table 3-6 Fax Receive menu
Table 3-7 Default Print Options menu
Table 3-8 Time/Scheduling menu
Table 3-9 Management menu
Table 3-10 Networking and I/O
Table 3-11 Jetdirect menus
Table 3-12 Fax Setup menu
Table 3-13 E-mail Setup menu
Table 3-14 Send Setup menu
Table 3-15 Device Behavior menu
Table 3-16 Print Quality menu
Table 3-17 Troubleshooting menu
Table 3-18 Print/stop test time values (simplex print jobs)
Table 3-19 Print/stop test time values (duplex print jobs)
Table 3-20 Resets menu
Table 3-21 Troubleshooting a firmware update
Table 3-22 Troubleshooting a failed firmware update
Table 3-23 Update messages
Table 4-1 DC controller connections
Table 4-2 Scanner controller board (SCB) connections
Table 4-3 Sequence of operation (engine)
Table 4-4 Duplexing unit jam detection
Table 4-5 HCI paper pickup/feed operation
Table 4-6 Motor control circuit
Table 6-1 Control-panel LED cycles
Table 6-2 Control-panel messages
Table 6-3 Tray 1 specifications
Table 6-4 Tray 2 specifications
Table 6-5 Tray 3 specifications
Table 6-6 Optional trays 4, 5, and 6 specifications
Table 6-7 Specifications for automatic 2-sided printing
Table 6-8 Specifications for automatic stapling and stacking
Table 6-9 Specifications for the automatic document feeder (ADF)
Table 6-10 Causes for jams in Tray 1
ENWW xv
Table 6-11 Causes for jams in Tray 2, or Tray 3
Table 6-12 Causes for jams in the optional HCI feeder
Table 6-13 General jam causes
Table 6-14 ADF jams
Table 6-15 Tray 1 jams
Table 6-16 Tray 2 and Tray 3 jams
Table 6-17 Transfer and feed jams
Table 6-18 Fuser and delivery jams
Table 6-19 HCI feeder jams (Tray 4/5/6 jams)
Table 6-20 Duplexer jams
Table 6-21 Stapler/stacker jams
Table 6-22 Image defect examples
Table 6-23 Image defect examples (ADF)
Table 6-24 Sensors (ADF)
Table 6-25 Components (scanner)
Table 6-26 External covers and panels (stapler/stacker)
Table 6-27 PCA (stapler/stacker)
Table 6-28 Engine (base unit)
Table 6-29 Interface connections (engine)
Table 6-30 External panels and covers (engine)
Table 6-31 Major components (engine)
Table 6-32 Motors and fans (engine)
Table 6-33 PCAs (engine)
Table 6-34 Sensors and switches (engine)
Table 6-35 Sensors and switches (engine; duplexer)
Table 6-36 Engine dc controller PCA (engine)
Table 6-37 External covers and panels (HCI)
Table 6-38 Major components (HCI)
Table 6-39 Motor(s) and PCA(s) (HCI)
Table 6-40 Sensors (HCI)
Table 6-41 Interlocks and linkages
Table 7-1 Technical support Web sites
Table 7-2 Accessories and supplies
Table 7-3 ADF
Table 7-4 Front end cover (ADF)
Table 7-5 Hinges
Table 7-6 Base assembly (ADF)
Table 7-7 Backbone assembly (ADF)
Table 7-8 Jam cover (ADF)
Table 7-9 Pickup roller assembly (ADF)
Table 7-10 Separation pad assembly (ADF)
Table 7-11 Separation floor assembly (ADF)
Table 7-12 Scanner assembly base
................. 603
Table 7-13 Carriage assembly (scanner; optical assembly)
Table 7-14 Scanner top assembly
Table 7-15 Scanner controller board (SCB) assembly
Table 7-16 Scanner lid sensor assembly
Table 7-17 Scanner transmission drive assembly
Table 7-18 Main body (stapler/stacker)
Table 7-19 Paper feed assembly (stapler/stacker)
xvi ENWW
Table 7-20 Alignment and jogger assembly (stapler/stacker)
Table 7-21 Stapler assembly (stapler/stacker)
Table 7-22 Stapler/stacker PCA assembly
Table 7-23 External panels and covers (print engine)
Table 7-24 Cartridge door assembly (print engine)
Table 7-25 Internal components (1 of 3) (print engine)
Table 7-26 Internal components (2 of 3) (print engine)
Table 7-27 Internal components (3 of 3) (print engine)
Table 7-28 Paper delivery assembly (print engine)
Table 7-29 Lifter drive assembly (print engine)
Table 7-30 Fuser drive assembly (print engine)
Table 7-31 Lower drive assembly (print engine)
Table 7-32 Upper cassette (print engine)
Table 7-33 Lower cassette (print engine)
Table 7-34 Upper cassette pickup assembly (print engine)
Table 7-35 Lower cassette pickup assembly (print engine)
Table 7-36 Registration assembly (print engine)
Table 7-37 Paper feed assembly (print engine)
Table 7-38 PCA assemblies
Table 7-39 Fuser (print engine)
Table 7-40 Fuser pressure release assembly (print engine)
Table 7-41 1X500 HCI main body
Table 7-42 3X500 HCI main body
Table 7-43 Lifter drive assembly (HCI)
Table 7-44 Cassette (HCI)
Table 7-45 Paper pickup assembly (HCI)
Table 7-46 PCA assemblies
Table 7-47 Alphabetical parts list
Table 7-48 Numerical parts list
Table A-1 Dimensions
Table A-2 Dimensions with all doors and trays fully opened
Table A-3 Power requirements
Table A-4 Power consumption (average, in watts)
Table A-5 Sound power and pressure level,
Table A-6 Necessary conditions
ENWW xvii
xviii ENWW
List of figures
Figure 1-1 HP LaserJet M5025 MFP and HP LaserJet M5035 MFP
Figure 1-2 HP LaserJet M5035X MFP
Figure 1-3 HP LaserJet M5035XS MFP
Figure 2-1 MFP deminsions (1 of 3)
Figure 2-2 MFP deminsions (2 of 3)
Figure 2-3 MFP deminsions (3 of 3)
Figure 2-4 USB connection
Figure 4-1 MFP system block diagram
Figure 4-2 Device function block diagram
Figure 4-3 Engine control system
Figure 4-4 DC controller PCA
Figure 4-5 High-voltage power-supply PCA block diagram
Figure 4-6 Fuser unit
Figure 4-7 Fuser control circuit
Figure 4-8 Low-voltage power-supply PCA block diagram
Figure 4-9 Video interface control signal flow
Figure 4-10 Laser/scanner system
Figure 4-11 Image-formation system
Figure 4-12 Image-formation process
Figure 4-13 Primary charging
Figure 4-14 Laser-beam exposure
Figure 4-15 Image transfer
Figure 4-16 Separation from the drum
Figure 4-17 Fusing
Figure 4-18 Print cartridge (placeholder for 2??)
Figure 4-19 Pickup-and-feed-system
Figure 4-20 Pickup/feed system blocks
Figure 4-21 Paper size and cassette presence detection
Figure 4-22 Upper and lower cassette pickup mechanism
Figure 4-23 Upper cassette lifting operation
Figure 4-24 Multiple feed prevention mechanism
Figure 4-25 Skew-correction mechanism
Figure 4-26 Loop control mechanism
Figure 4-27 Duplexing unit paper path
Figure 4-28 Signal flow for the duplexing driver PCA
Figure 4-29 Duplexing reverse/feed operation
Figure 4-30 Horizontal registration function
Figure 4-31 HCI paper path
Figure 4-32 Signal flow of the HCI driver
ENWW xix
Figure 4-33 HCI paper pickup/feed operation
Figure 4-34 HCI pickup mechanism
Figure 4-35 Lift-up operation
Figure 4-36 Multiple-feed prevention mechanism
Figure 4-37 ADF operation
Figure 4-38 Simplex scanning document path
Figure 4-39 Duplex scanning document path
Figure 4-40 ADF paper pick and separation
Figure 4-41 Stapler/stacker
Figure 4-42 Stapler/stacker operation
Figure 4-43 Power ON sequence
Figure 4-44 Control system
Figure 4-45 Staple stacker driver PCA
Figure 4-46 Feed/stack system
Figure 4-47 Staple mode (1 of 7)
Figure 4-48 Staple mode (2 of 7)
Figure 4-49 Staple mode (3 of 7)
Figure 4-50 Staple mode (4 of 7)
Figure 4-51 Staple mode (5 of 7)
Figure 4-52 Staple mode (6 of 7)
Figure 4-53 Staple mode (7 of 7)
Figure 4-54 Stacking roller separation control
Figure 4-55 Stacking roller separation control process (1 of 2)
Figure 4-56 Stacking roller separation control process (2 of 2)
Figure 4-57 Stacking roller separation detection
Figure 4-58 Paper pile alignment control
Figure 4-59 Paper pile alignment control process (1 of 2)
Figure 4-60 Paper pile alignment control process (2 of 2)
Figure 4-61 Jogger control
Figure 4-62 Jogger control process (1 of 4)
Figure 4-63 Jogger control process (2 of 4)
Figure 4-64 Jogger control process (3 of 4)
Figure 4-65 Jogger control process (4 of 4)
Figure 4-66 Jogger position control
Figure 4-67 Stamping control
Figure 4-68 Staple system operation
Figure 5-1 Screwdrivers
Figure 5-2 Remove the print cartridge (1 of 2)
Figure 5-3 Remove the print cartridge (2 of 2)
Figure 5-4 Remove the ADF separation pad and pickup and feed roller assemblies (1 of 5)
Figure 5-5 Remove the ADF separation pad and pickup and feed roller assemblies (2 of 5)
Figure 5-6 Remove the ADF separation pad and pickup and feed roller assemblies (3 of 5)
Figure 5-7 Remove the ADF separation pad and pickup and feed roller assemblies (4 of 5)
Figure 5-8 Remove the ADF separation pad and pickup and feed roller assemblies (5 of 5)
Figure 5-9 Remove the transfer roller (1 of 2)
Figure 5-10 Remove the transfer roller (2 of 2)
Figure 5-11 Remove the Tray 1 pickup roller (1 of 2)
Figure 5-12 Remove the Tray 1 pickup roller (2 of 2)
Figure 5-13 Remove the Tray 1 separation pad assembly (1 of 3; front retainer shown)
Figure 5-14 Remove the Tray 1 separation pad assembly (2 of 3)
xx ENWW
Figure 5-15 Remove the Tray 1 separation pad assembly (3 of 3)
Figure 5-16 Remove the Tray 2 and Tray 3 pickup rollers (1 of 4)
Figure 5-17 Remove the Tray 2 and Tray 3 pickup rollers (2 of 4)
Figure 5-18 Remove the Tray 2 and Tray 3 pickup rollers (3 of 4)
Figure 5-19 Remove the Tray 2 and Tray 3 pickup rollers (4 of 4)
Figure 5-20 Remove the Tray 2 and Tray 3 separation pad assembly (1 of 2)
Figure 5-21 Remove the Tray 2 and Tray 3 separation pad assembly (2 of 2)
Figure 5-22 Remove the Tray 4, Tray 5, and Tray 6 pickup and feed rollers
Figure 5-23 Remove the fuser (1 of 6)
Figure 5-24 Remove the fuser (2 of 6)
Figure 5-25 Remove the fuser (3 of 6)
Figure 5-26 Remove the fuser (4 of 6)
Figure 5-27 Remove the fuser (5 of 6)
Figure 5-28 Remove the fuser (6 of 6)
Figure 5-29 Remove the duplexer
Figure 5-30 Remove the formatter cover and cage (1 of 3)
Figure 5-31 Remove the formatter cover and cage (2 of 3)
Figure 5-32 Remove the formatter cover and cage (3 of 3)
Figure 5-33 Reinstall the formatter cage
Figure 5-34 Remove the hard drive (1 of 2)
Figure 5-35 Remove the hard drive (2 of 2)
Figure 5-36 Remove the Fax PCA (1 of 2)
Figure 5-37 Remove the Fax PCA (2 of 2)
Figure 5-38 Remove the ADF (1 of 4)
Figure 5-39 Remove the ADF (2 of 4)
Figure 5-40 Remove the ADF (3 of 4)
Figure 5-41 Remove the ADF (4 of 4)
Figure 5-42 Remove the ADF sensors (1 of 2)
Figure 5-43 Remove the ADF sensors (2 of 2)
Figure 5-44 Remove the ADF separation floor assembly (1 of 4)
Figure 5-45 Remove the ADF separation floor assembly (2 of 4)
Figure 5-46 Remove the ADF separation floor assembly (3 of 4)
Figure 5-47 Remove the ADF separation floor assembly (4 of 4)
Figure 5-48 Remove the ADF diverter (1 of 2)
Figure 5-49 Remove the ADF diverter (2 of 2)
Figure 5-50 Remove the ADF jam cover (1 of 3)
Figure 5-51 Remove the ADF jam cover (2 of 3)
Figure 5-52 Remove the ADF jam cover (3 of 3)
Figure 5-53 Remove the ADF hinges
Figure 5-54 Remove the ADF float assembly (1 of 5)
Figure 5-55 Remove the ADF float assembly (2 of 5)
Figure 5-56 Remove the ADF float assembly (3 of 5)
Figure 5-57 Remove the ADF float assembly (4 of 5)
Figure 5-58 Remove the ADF float assembly (5 of 5)
Figure 5-59 Remove the ADF white backing (1 of 4)
Figure 5-60 Remove the ADF white backing (2 of 4)
Figure 5-61 Remove the ADF white backing (3 of 4)
Figure 5-62 Remove the ADF white backing (4 of 4)
Figure 5-63 Remove the ADF front end cover (1 of 4)
Figure 5-64 Remove the ADF front end cover (2 of 4)
ENWW xxi
Figure 5-65 Remove the ADF front end cover ( 3 of 4)
Figure 5-66 Remove the ADF front end cover (4 of 4)
Figure 5-67 Remove the ADF rear end cover (1 of 5)
Figure 5-68 Remove the ADF rear end cover (2 of 5)
Figure 5-69 Remove the ADF rear end cover (3 of 5)
Figure 5-70 Remove the ADF rear end cover (4 of 5)
Figure 5-71 Remove the ADF rear end cover (5 of 5)
Figure 5-72 Reinstall the ADF rear end cover
Figure 5-73 Remove the ADF PCA and wire harness (1 of 3)
Figure 5-74 Remove the ADF PCA and wire harness (2 of 3)
Figure 5-75 Remove the ADF PCA and wire harness (3 of 3)
Figure 5-76 Remove the ADF input tray (1 of 2)
Figure 5-77 Remove the ADF input tray (2 of 2)
Figure 5-78 Remove the control panel (1 of 3)
Figure 5-79 Remove the control panel (2 of 3)
Figure 5-80 Remove the control panel (3 of 3)
Figure 5-81 Remove the SCB (1 of 4)
Figure 5-82 Remove the SCB (2 of 4)
Figure 5-83 Remove the SCB (3 of 4)
Figure 5-84 Remove the SCB (4 of 4)
Figure 5-85 Remove the scanner (1 of 4)
Figure 5-86 Remove the scanner (2 of 4)
Figure 5-87 Remove the scanner (3 of 4)
Figure 5-88 Remove the scanner (4 of 4)
Figure 5-89 Remove the scanner glass assembly and top cover (1 of 7)
Figure 5-90 Remove the scanner glass assembly and top cover (2 of 7)
Figure 5-91 Remove the scanner glass assembly and top cover (4 of 7)
Figure 5-92 Remove the scanner glass assembly and top cover (3 of 7)
Figure 5-93 Remove the scanner glass assembly and top cover (5 of 7)
Figure 5-94 Remove the scanner glass assembly and top cover (6 of 7)
Figure 5-95 Remove the scanner glass assembly and top cover (7 of 7)
Figure 5-96 Remove the scanner optic assembly (1 of 13)
Figure 5-97 Remove the scanner optic assembly (2 of 13)
Figure 5-98 Remove the scanner optic assembly (3 of 13)
Figure 5-99 Remove the scanner optic assembly (4 of 13)
Figure 5-100 Remove the scanner optic assembly (5 of 13)
Figure 5-101 Remove the scanner optic assembly (6 of 13)
Figure 5-102 Remove the scanner optic assembly (7 of 13)
Figure 5-103 Remove the scanner optic assembly (8 of 13)
Figure 5-104 Remove the scanner optic assembly (9 of 13)
Figure 5-105 Remove the scanner optic assembly (10 of 13)
Figure 5-106 Remove the scanner optic assembly (11 of 13)
Figure 5-107 Remove the scanner optic assembly (12 of 13)
Figure 5-108 Remove the scanner optic assembly (13 of 13)
Figure 5-109 Reinstall the optic drive belt (1 of 5)
Figure 5-110 Reinstall the optic drive belt (2 of 5)
Figure 5-111 Reinstall the optic drive belt (3 of 5)
Figure 5-112 Reinstall the optic drive belt (4 of 5)
Figure 5-113 Reinstall the optic drive belt (5 of 5)
Figure 5-114 Remove the scanner page sensors
xxii ENWW
Figure 5-115 Remove the scanner transmission assemblies and slide rail (1 of 5)
Figure 5-116 Remove the scanner transmission assemblies and slide rail (2 of 5)
Figure 5-117 Remove the scanner transmission assemblies and slide rail (3 of 5)
Figure 5-118 Remove the scanner transmission assemblies and slide rail (4 of 5)
Figure 5-119 Remove the scanner transmission assemblies and slide rail (5 of 5)
Figure 5-120 Remove the stapler assembly (1 of 5)
Figure 5-121 Remove the stapler assembly (2 of 5)
Figure 5-122 Remove the stapler assembly (3 of 5)
Figure 5-123 Remove the stapler assembly (4 of 5)
Figure 5-124 Remove the stapler assembly (5 of 5)
Figure 5-125 Remove the stapler PCA (1 of 2)
Figure 5-126 Remove the stapler PCA (2 of 2)
Figure 5-127 Remove the stapler rear cover
Figure 5-128 Remove the stapler left door
Figure 5-129 Remove the stapler output bin (1 of 2)
Figure 5-130 Remove the stapler output bin (2 of 2)
Figure 5-131 Remove the duplex cover
Figure 5-132 Install the duplex cover
Figure 5-133 Remove the stapler left cover (2 of 3)
Figure 5-134 Remove the stapler left cover (1 of 3)
Figure 5-135 Remove the stapler left cover (3 of 3)
Figure 5-136 Remove the stapler right and left rear covers (1 of 4)
Figure 5-137 Remove the stapler right and left rear covers (2 of 4)
Figure 5-138 Remove the stapler right and left rear covers (3 of 4)
Figure 5-139 Remove the stapler right and left rear covers (4 of 4)
Figure 5-140 Remove the stapler front door and stapler unit cover (1 of 7)
Figure 5-141 Remove the stapler front door and stapler unit cover (2 of 7)
Figure 5-142 Remove the stapler front door and stapler unit cover (3 of 7)
Figure 5-143 Remove the stapler front door and stapler unit cover (4 of 7)
Figure 5-144 Remove the stapler front door and stapler unit cover (5 of 7)
Figure 5-145 Remove the stapler front door and stapler unit cover (6 of 7)
Figure 5-146 Remove the stapler front door and stapler unit cover (7 of 7)
Figure 5-147 Remove the stapler output bin stay (support arm)
Figure 5-148 Remove the stapler rear inner cover
Figure 5-149 Remove the stapler stack cover
Figure 5-150 Remove the stapler unit (1 of 2)
Figure 5-151 Remove the stapler unit (2 of 2)
Figure 5-152 Reinstall the stapler unit
Figure 5-153 Remove the stapler paper feed assembly (1 of 3)
Figure 5-154 Remove the stapler paper feed assembly (2 of 3)
Figure 5-155 Remove the stapler paper feed assembly (3 of 3)
Figure 5-156 Remove the stapler alignment and jogger guide assembly (1 of 6)
Figure 5-157 Remove the stapler alignment and jogger guide assembly (2 of 6)
Figure 5-158 Remove the stapler alignment and jogger guide assembly (3 of 6)
Figure 5-159 Remove the stapler alignment and jogger guide assembly (4 of 6)
Figure 5-160 Remove the stapler alignment and jogger guide assembly (5 of 6)
Figure 5-161 Remove the stapler alignment and jogger guide assembly (6 of 6)
Figure 5-162 Install the stapler alignment and jogger guide assembly (1 of 5)
Figure 5-163 Install the stapler alignment and jogger guide assembly (2 of 5)
Figure 5-164 Install the stapler alignment and jogger guide assembly (3 of 5)
ENWW xxiii
Figure 5-165 Install the stapler alignment and jogger guide assembly (4 of 5)
Figure 5-166 Install the stapler alignment and jogger guide assembly (5 of 5)
Figure 5-167 Remove the jogger guide unit (1 of 3)
Figure 5-168 Remove the jogger guide unit (2 of 3)
Figure 5-169 Remove the jogger guide unit (3 of 3)
Figure 5-170 Install the jogger guide unit (1 of 2)
Figure 5-171 Install the jogger guide unit (2 of 2)
Figure 5-172 Remove the front door interlock switch (1 of 3)
Figure 5-173 Remove the front door interlock switch (2 of 3)
Figure 5-174 Remove the front door interlock switch (3 of 3)
Figure 5-175 Remove the base unit formatter cover
Figure 5-176 Remove the base unit face-down cover (1 of 2)
Figure 5-177 Remove the base unit face-down cover (2 of 2)
Figure 5-178 Remove the base unit left door (1 of 2)
Figure 5-179 Remove the base unit left door (2 of 2)
Figure 5-180 Remove the base unit left upper cover (1 of 3)
Figure 5-181 Remove the base unit left upper cover (2 of 3)
Figure 5-182 Remove the base unit left upper cover (3 of 3)
Figure 5-183 Remove the base unit rear cover (1 of 2)
Figure 5-184 Remove the base unit rear cover (2 of 2)
Figure 5-185 Remove the base unit front cover (1 of 7)
Figure 5-186 Remove the base unit front cover (2 of 7)
Figure 5-187 Remove the base unit front cover (3 of 7)
Figure 5-188 Remove the base unit front cover (4 of 7)
Figure 5-189 Remove the base unit front cover (5 of 7)
Figure 5-190 Remove the base unit front cover (6 of 7)
Figure 5-191 Remove the base unit front cover (7 of 7)
Figure 5-192 Remove the base unit face-down side cover (1 of 2)
Figure 5-193 Remove the base unit face-down side cover (2 of 2)
Figure 5-194 Remove the base unit top inner cover (1 of 2)
Figure 5-195 Remove the base unit top inner cover (2 of 2)
Figure 5-196 Remove the base unit front inner cover (1 of 2)
Figure 5-197 Remove the base unit front inner cover (2 of 2)
Figure 5-198 Remove the base unit right door (1 of 2)
Figure 5-199 Remove the base unit right door (2 of 2)
Figure 5-200 Install the base unit right door
Figure 5-201 Identify the lower left cover locking tabs
Figure 5-202 Remove the base unit lower left cover (1 of 4)
Figure 5-203 Remove the base unit lower left cover (2 of 4)
Figure 5-204 Remove the base unit lower left cover (3 of 4)
Figure 5-205 Remove the base unit lower left cover (4 of 4)
Figure 5-206 Remove the base unit left rear cover (1 of 2)
Figure 5-207 Remove the base unit left rear cover (2 of 2)
Figure 5-208 Remove the base unit top cover
Figure 5-209 Remove the right rear inner cover (1 of 2)
Figure 5-210 Remove the right rear inner cover (2 of 2)
Figure 5-211 Remove the right rear cover
Figure 5-212 Remove the left rear inner cover (1 of 3)
Figure 5-213 Remove the left rear inner cover (2 of 3)
Figure 5-214 Remove the left rear inner cover (3 of 3)
xxiv ENWW
Figure 5-215 Remove the print cartridge door (1 of 12)
Figure 5-216 Remove the print cartridge door (2 of 12)
Figure 5-217 Remove the print cartridge door (3 of 12)
Figure 5-218 Remove the print cartridge door (4 of 12)
Figure 5-219 Remove the print cartridge door (5 of 12)
Figure 5-220 Remove the print cartridge door (6 of 12)
Figure 5-221 Remove the print cartridge door (7 of 12)
Figure 5-222 Remove the print cartridge door (8 of 12)
Figure 5-223 Remove the print cartridge door (9 of 12)
Figure 5-224 Remove the print cartridge door (10 of 12)
Figure 5-225 Remove the print cartridge door (11 of 12)
Figure 5-226 Remove the print cartridge door (12 of 12)
Figure 5-227 Remove the registration assembly (1 of 5)
Figure 5-228 Remove the registration assembly (2 of 5)
Figure 5-229 Remove the registration assembly (3 of 5)
Figure 5-230 Remove the registration assembly (4 of 5)
Figure 5-231 Remove the fuser registration assembly (5 of 5)
Figure 5-232 Remove the fuser pressure release assembly
Figure 5-233 Remove the fuser
Figure 5-234 Remove the paper delivery assembly (1 of 2)
Figure 5-235 Remove the paper delivery assembly (2 of 2)
Figure 5-236 Remove the paper feed assembly (1 of 3)
Figure 5-237 Remove the paper feed assembly (2 of 3)
Figure 5-238 Remove the paper feed assembly (3 of 3)
Figure 5-239 Reinstall the paper feed assembly (1 of 8)
Figure 5-240 Reinstall the paper feed assembly (2 of 8)
Figure 5-241 Reinstall the paper feed assembly (3 of 8)
Figure 5-242 Reinstall the paper feed assembly (4 of 8)
Figure 5-243 Reinstall the paper feed assembly (5 of 8)
Figure 5-244 Reinstall the paper feed assembly (6 of 8)
Figure 5-245 Reinstall the paper feed assembly (7 of 8)
Figure 5-246 Reinstall the paper feed assembly (8 of 8)
Figure 5-247 Remove the fuser fan
Figure 5-248 Remove the fuser motor
Figure 5-249 Remove the laser/scanner (1 of 3)
Figure 5-250 Remove the laser/scanner (2 of 3)
Figure 5-251 Remove the laser/scanner (3 of 3)
Figure 5-252 Remove the low-voltage power supply assembly (1 of 4)
Figure 5-253 Remove the low-voltage power supply assembly (2 of 4)
Figure 5-254 Remove the low-voltage power supply assembly (3 of 4)
Figure 5-255 Remove the low-voltage power supply assembly (4 of 4)
Figure 5-256 Remove the interconnect PCA (1 of 3)
Figure 5-257 Remove the interconnect PCA (2 of 3)
Figure 5-258 Remove the interconnect PCA (3 of 3)
Figure 5-259 Remove the high-voltage power supply assembly (1 of 9)
Figure 5-260 Remove the high-voltage power supply assembly (2 of 9)
Figure 5-261 Remove the high-voltage power supply assembly (3 of 9)
Figure 5-262 Remove the high-voltage power supply assembly (4 of 9)
Figure 5-263 Remove the high-voltage power supply assembly (5 of 9)
Figure 5-264 Remove the high-voltage power supply assembly (6 of 9)
ENWW xxv
Figure 5-265 Remove the high-voltage power supply assembly (7 of 9)
Figure 5-266 Remove the high-voltage power supply assembly (8 of 9)
Figure 5-267 Remove the high-voltage power supply assembly (9 of 9)
Figure 5-268 Reinstall the high-voltage power supply assembly (1 of 3)
Figure 5-269 Reinstall the high-voltage power supply assembly (2 of 3)
Figure 5-270 Reinstall the high-voltage power supply assembly (3 of 3)
Figure 5-271 Remove the lifter driver assembly (1 of 4)
Figure 5-272 Remove the lifter driver assembly (2 of 4)
Figure 5-273 Remove the lifter driver assembly (3 of 4)
Figure 5-274 Remove the lifter driver assembly (4 of 4)
Figure 5-275 Remove the DC controller PCA (1 of 2)
Figure 5-276 Remove the DC controller PCA (2 of 2)
Figure 5-277 Remove the upper cassette pickup assembly (1 of 3)
Figure 5-278 Remove the upper cassette pickup assembly (2 of 3)
Figure 5-279 Remove the upper cassette pickup assembly (3 of 3)
Figure 5-280 Reinstall the upper cassette pickup assembly
Figure 5-281 Remove the lower cassette drive assembly
Figure 5-282 Remove the main motor (1 of 7)
Figure 5-283 Remove the main motor (2 of 7)
Figure 5-284 Remove the main motor (3 of 7)
Figure 5-285 Remove the main motor (4 of 7)
Figure 5-286 Remove the main motor (5 of 7)
Figure 5-287 Remove the main motor (6 of 7)
Figure 5-288 Remove the main motor (7 of 7)
Figure 5-289 Reinstall the print cartridge cam linkage (1 of 2)
Figure 5-290 Reinstall the print cartridge cam linkage (2 of 2)
Figure 5-291 Remove the lower cassette pickup assembly (1 of 5)
Figure 5-292 Remove the lower cassette pickup assembly (2 of 5)
Figure 5-293 Remove the lower cassette pickup assembly (3 of 5)
Figure 5-294 Remove the lower cassette pickup assembly (4 of 5)
Figure 5-295 Remove the lower cassette pickup assembly (5 of 5)
Figure 5-296 Remove the HCI front door (single tray unit only) (1 of 2)
Figure 5-297 Remove the HCI front door (single tray unit only) (2 of 2)
Figure 5-298 Remove the HCI right door (1 of 5)
Figure 5-299 Remove the HCI right door (2 of 5)
Figure 5-300 Remove the HCI right door (3 of 5)
Figure 5-301 Remove the HCI right door (4 of 5)
Figure 5-302 Remove the HCI right door (5 of 5)
Figure 5-303 Remove the HCI back cover (1 of 2)
Figure 5-304 Remove the HCI back cover (2 of 2)
Figure 5-305 Remove the HCI motor(s) and PCA(s) (1 of 2)
Figure 5-306 Remove the HCI motor(s) and PCA(s) (2 of 2)
Figure 5-307 Remove the HCI paper pickup assembly (1 of 6)
Figure 5-308 Remove the HCI paper pickup assembly (2 of 6)
Figure 5-309 Remove the HCI paper pickup assembly (3 of 6)
Figure 5-310 Remove the HCI paper pickup assembly (4 of 6; middle paper pickup assembly shown)
Figure 5-311 Remove the HCI paper pickup assembly (5 of 6)
Figure 5-312 Remove the HCI paper pickup assembly (6 of 6)
Figure 5-313 Remove the HCI right side tray rail(s) (1 of 2)
Figure 5-314 Remove the HCI right side tray rail(s) (2 of 2)
xxvi ENWW
Figure 5-315 Remove the HCI left side tray rail(s) (1 of 3)
Figure 5-316 Remove the HCI left side tray rail(s) (2 of 3)
Figure 5-317 Remove the HCI left side tray rail(s) (3 of 3)
Figure 5-318 Remove the HCI lifter driver assembly (1 of 2)
Figure 5-319 Remove the HCI lifter driver assembly (2 of 2)
Figure 5-320 Reinstall the HCI lifter driver assembly
Figure 6-1 Engine test button location
Figure 6-2 Sensors (ADF)
Figure 6-3 Wiring diagram (ADF)
Figure 6-4 Components (scanner)
Figure 6-5 Wiring diagram (scanner)
Figure 6-6 External covers and panels (stapler/stacker)
Figure 6-7 Sensors (stapler/stacker)
Figure 6-8 PCA (stapler/stacker)
Figure 6-9 Wiring diagram (stapler/stacker)
Figure 6-10 Engine (base unit)
Figure 6-11 Engine interface connections (engine)
Figure 6-12 Engine external panels and covers (engine)
Figure 6-13 Engine major components (engine)
Figure 6-14 Engine motors and fans (engine)
Figure 6-15 Engine PCAs (engine)
Figure 6-16 Sensors and switches (engine)
Figure 6-17 Sensors and switches (engine; duplexer)
Figure 6-18 Engine dc controller PCA (engine)
Figure 6-19 DC controller input/output signals (1 of 5) (engine)
Figure 6-20 DC controller input/output signals (2 of 5) (engine)
Figure 6-21 DC controller input/output signals (3 of 5) (engine)
Figure 6-22 DC controller input/output signals (4 of 5) (engine)
Figure 6-23 DC controller input/output signals (5 of 5) (engine)
Figure 6-24 Wiring diagram, engine (1 of 2) (engine)
Figure 6-25 Wiring diagram, engine (2 of 2) (engine)
Figure 6-26 Timing diagram (engine)
Figure 6-27 External covers and panels (HCI)
Figure 6-28 Major components (HCI)
Figure 6-29 Motor(s) and PCA(s) (HCI)
Figure 6-30 Sensors (HCI)
Figure 6-31 Wiring diagram (HCI; 1 X 500-sheet feeder)
Figure 6-32 Wiring diagram (HCI; 3 x 500-sheet feeder)
Figure 6-33 Repetitive defect ruler
Figure 6-34 Print cartridge and MFP contacts
Figure 7-1 ADF
Figure 7-2 Front end cover (ADF)
Figure 7-3 Hinges
Figure 7-4 Base assembly (ADF)
Figure 7-5 Backbone assembly (ADF)
Figure 7-6 Jam cover (ADF)
Figure 7-7 Pickup roller assembly (ADF)
Figure 7-8 Separation pad assembly (ADF)
Figure 7-9 Separation floor assembly (ADF)
Figure 7-10 Scanner assembly base
ENWW xxvii
Figure 7-11 Carriage assembly (scanner; optical assembly)
Figure 7-12 Scanner top assembly
Figure 7-13 Scanner controller board (SCB) assembly
Figure 7-14 Scanner lid sensor assembly
Figure 7-15 Scanner transmission drive assembly
Figure 7-16 Main body (stapler/stacker)
Figure 7-17 Paper feed assembly (stapler/stacker)
Figure 7-18 Alignment/jogger assembly (stapler/stacker)
Figure 7-19 Stapler assembly (stapler/stacker)
Figure 7-20 Stapler/stacker PCA assembly
Figure 7-21 External panel and covers (print engine)
Figure 7-22 Cartridge door assembly (print engine)
Figure 7-23 Internal components (1 of 3) (print engine)
Figure 7-24 Internal components (2 of 3) (print engine)
Figure 7-25 Internal components (3 of 3) (print engine)
Figure 7-26 Paper delivery assembly (print engine)
Figure 7-27 Lifter drive assembly (print engine)
Figure 7-28 Fuser drive assembly (print engine)
Figure 7-29 Lower drive assembly (print engine)
Figure 7-30 Upper cassette (print engine)
Figure 7-31 Lower cassette (print engine)
Figure 7-32 Upper cassette pickup assembly (print engine)
Figure 7-33 Lower cassette pickup assembly (print engine)
Figure 7-34 Registration assembly (print engine)
Figure 7-35 Paper feed assembly (print engine)
Figure 7-36 PCA assemblies (print engine)
Figure 7-37 Fuser (print engine)
Figure 7-38 Fuser pressure release assembly (print engine)
Figure 7-39 1X500 HCI main body
Figure 7-40 3X500 HCI main body
Figure 7-41 Lifter drive assembly (HCI)
Figure 7-42 Cassette (HCI)
Figure 7-43 Paper pickup assembly (HCI)
Figure 7-44 PCA assemblies
xxviii ENWW
7 Parts and diagrams
This section describes Web resources for ordering parts, and for technical support and resources for
ordering related documentation and software.
How to use the parts lists and diagrams
Types of screws
Related documentation and software
Accessories, supplies, and whole unit components
Automatic document feeder (whole unit)
Front end cover (ADF)
Hinges (ADF)
Base assembly (ADF)
Backbone assembly (ADF)
Jam Cover (ADF)
Pickup roller assembly (ADF)
Separation pad assembly (ADF)
Separation floor assembly (ADF)
Scanner assembly base
Carriage assembly (scanner; optical assembly)
Scanner top assembly
Scanner controller board (SCB) assembly
Scanner lid sensor assembly
Scanner transmission drive assembly
Stapler/stacker assembly main body
Paper feed assembly (stapler/stacker)
Alignment and jogger assembly (stapler/stacker)
ENWW 569
? Stapler assembly (stapler/stacker)
Stapler/stacker PCA
Print engine external covers and panels
Cartridge door assembly (print engine)
Internal components (print engine 1 of 3)
Internal components (print engine; 2 of 3)
Internal components (print engine; 3 of 3)
Paper delivery assembly (print engine)
Lifter drive assembly (print engine)
Fuser drive assembly (print engine)
Lower drive assembly (print engine)
Upper cassette (print engine)
Lower cassette (print engine)
Upper cassette pickup assembly (print engine)
Lower cassette pickup assembly (print engine)
Registration assembly (print engine)
Paper feed assembly (print engine)
PCA assemblies (print engine)
Fuser (print engine)
Fuser pressure release assembly (print engine)
High capacity input (HCI) 1X500 feeder main body
High capacity input (HCI) 3X500 feeder main body
Lifter drive assembly (HCI)
Cassette (HCI)
Paper pickup assembly (HCI)
HCI PCA assemblies
Alphabetical parts list
Numerical parts list
570 Chapter 7 Parts and diagrams ENWW
Automatic document feeder (whole unit)
See Jam Cover
Separation
Floor Assrembly (ADF)
See Base Assembly (ADF)
See Front Cover (ADF)
See Hinges (ADF)
Backbone
Figure 7-1 ADF
582 Chapter 7 Parts and diagrams ENWW


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