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Make/Model Information:

  • Brand:   Konica-minolta
  • Models included:
    • Konica-Minolta Bizhub 160
    • Konica-Minolta Bizhub 160f
    • Konica-Minolta Bizhub 161
    • Konica-Minolta Bizhub 161f

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English
  • Number of pages:   530
  • File size:  ∼ 25.12  MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMKM-1001

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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SERVICE MANUAL
2005.04 2005.04
Ver. 1.0 Ver. 1.0
2005.04 Ver.1.0 2005.04 Ver.1.0
2005 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. 2005 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
FIELD SERVICE
FIELD SERVICE
Printed in Japan Printed in Japan
DD4980PE1-1000 DD4980PE1-1000 Use of this manual should be strictly supervised to
Use of this manual should be strictly supervised to
SAFETY AND IMPORTANT WARNING ITEMS
5.1 Laser Safety Label
A laser safety label is attached to the inside of the machine as shown below.
5.2 Laser Caution Label
A laser caution label is attached to the outside of the machine as shown below.
4980D070AB
4980D061AA
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SERVICE MANUAL
2005.04
Ver. 1.0
FIELD SERVICE
Main Unit
bizhub_160_160f_161_161f_FS.book 1 ??? 2005?4?18? ??? ??2?28?
bizhub 160/160f
bizhub 161/161f
General
Maintenance
Adjustment / Setting
Troubleshooting
Appendix
Field Service Ver. 1.0 Apr. 2005
CONTENTS
General
1. System configuration
2. Product specifications
2.1 bizhub 160 / bizhub 161
2.1.1 Main Unit
2.1.2 GDI Printer Function (bizhub 160 only)
2.1.3 PCL Printer Function (bizhub 161 only)
2.2 bizhub 160f / bizhub 161f
2.2.1 Main Unit
2.2.2 GDI Printer Function (bizhub 160f only)
2.2.3 PCL Printer Function (bizhub 161f only)
2.2.4 FAX Function
Maintenance
3. Periodical check
3.1 Maintenance Items
3.1.1 Parts to be Replaced by Users (CRU)
3.1.2 Periodical Parts Replacement (Every 50,000 Print)
3.2 Maintenance Parts
3.3 Concept of parts life
3.4 Maintenance procedure (Periodical check parts)
3.4.1 Remove the Imaging Cartridge
3.4.2 Feed Roller
3.4.3 Replacement of the Image Transfer Roller
3.5 Replacing the Unit
3.5.1 Replacement of the Toner Cartridge
3.5.2 Replacement of the Drum Cartridge
3.5.3 Replacement of the Fusing Unit
4. Service tool
4.1 CE Tool List
4.2 Copy materials
4.2.1 Maintenance Kit
5. Firmware upgrade
5.1 Preparations for Firmware rewriting
5.2 Firmware rewriting
5.2.1 Installing the Printer Driver/ TWAIN Driver Using Plug and Play
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bizhub 160/160f
bizhub 161/161f
General
Maintenance
Adjustment / Setting
Troubleshooting
Appendix
Field Service Ver. 1.0 Apr. 2005
5.2.2 Procedure for Upgrading the Firmware
(Engine firmware/ Copier firmware/ FAX firmware/ PCL firmware)
5.2.3 Procedure for Upgrading the FAX Firmware
(Upgrading Procedure Using Telephone Line from FAX Machine to
FAX Machine)
5.3 Remedy for a Failed Updating of the Firmware
5.4 Remedy for a Failed Updating of the Firmware for PCL
(bizhub 161, bizhub 161f only)
6. Other
6.1 Disassembly/Adjustment prohibited items
6.2 Disassembly/Assembly list (Other parts)
6.3 Disassembly/Assembly procedure
6.3.1 Identification of Exterior Parts and Removal Procedures for Them
6.3.2 Removal of Circuit Boards and Other Electrical Components
6.3.3 NIC Board (Option for bizhub 161/160f/161f)
6.3.4 NCU Board (bizhub 160f/161f only)
6.3.5 PCL Board (bizhub 161/161f only)
6.3.6 Controller/Mechanical Control Board
6.3.7 Control Panel
6.3.8 Interface Board
6.3.9 Plate NIC Board (Option for bizhub 161/160f/161f)
6.3.10 Power Unit
6.3.11 High Voltage Unit
6.3.12 IR Unit
6.3.13 PH Unit
6.3.14 Original Cover Set Sensor
6.3.15 Upper Cover Assy. (Original Glass)
6.3.16 Scanner Motor
6.3.17 Scanner Assy
6.3.18 Belt
6.3.19 Main Motor
6.3.20 Paper Empty Sensors
6.3.21 Paper Take-Up Solenoid
6.3.22 Paper Take-Up Clutch Gear
6.3.23 Torque Limiter
6.4 Option Counter
6.4.1 Removal of the Mechanical Counter
(Option for bizhub 160/161/160f/161f)
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bizhub 161/161f
General
Maintenance
Adjustment / Setting
Troubleshooting
Appendix
Field Service Ver. 1.0 Apr. 2005
Adjustment/Setting
7. How to use the adjustment section
8. Status Mode
8.1 Status Mode function tree
8.2 Status Mode setting procedure
8.2.1 Procedure
8.2.2 Exiting procedure
8.2.3 Changing the Status Mode functions
8.2.4 TOTAL PAGE
8.2.5 TX/ RX RESULT (bizhub 160f/161f only)
8.2.6 PRINT REPORT (bizhub 161/160f/161f only)
9. Utility Mode (bizhub 160/bizhub 161)
9.1 Utility Mode function tree
9.2 Utility Mode setting procedure
9.2.1 Procedure
9.2.2 Exiting procedure
9.2.3 Changing the settings for Utility Mode functions
9.2.4 MACHINE SETTING
9.2.5 PAPER SOURCE SETUP
9.2.6 USER MANAGEMENT
9.2.7 COPY SETTING
9.2.8 NETWORK SETTING
10. Utility Mode (bizhub 160f/bizhub 161f)
10.1 Utility Mode function tree
10.2 Utility Mode setting procedure
10.2.1 Procedure
10.2.2 Exiting procedure
10.2.3 Changing the settings for Utility Mode Functions
10.2.4 MACHINE SETTING
10.2.5 PAPER SOURCE SETUP
10.2.6 USER MANAGEMENT
10.2.7 ADMIN. MANAGEMENT
10.2.8 COPY SETTING
10.2.9 FAX REGISTRATION
10.2.10 TX OPERATION
10.2.11 RX OPERATION
10.2.12 COMM. SETTING
10.2.13 REPORTING
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bizhub 161/161f
General
Maintenance
Adjustment / Setting
Troubleshooting
Appendix
Field Service Ver. 1.0 Apr. 2005
10.2.14 INITIAL USER DATA
10.2.15 NETWORK SETTING
10.2.16 E-MAIL SETTING 1
10.2.17 E-MAIL SETTING 2
10.2.18 SCAN SETTING
11. Adjustment item list
12. Service Mode (bizhub 160/bizhub 161)
12.1 Service Mode function tree
12.2 Service Mode setting procedure
12.2.1 Procedure
12.2.2 Exiting procedure
12.2.3 Changing the settings for Service Mode functions
12.3 Service Mode functions
12.3.1 SERVICE’S CHOICE
12.3.2 ADJUST
12.3.3 COUNTER
12.3.4 DISPLAY
12.3.5 FUNCTION
12.3.6 FIXED ZOOM CHANGE
12.3.7 FACTORY TEST
12.3.8 CLEAR DATA
13. Service Mode (bizhub 160f/bizhub 161f)
13.1 Service Mode function tree
13.2 Service Mode setting procedure
13.2.1 Procedure
13.2.2 Exiting procedure
13.2.3 Changing the settings for Service Mode functions
13.3 Service Mode functions
13.3.1 SERVICE’S CHOICE
13.3.2 ADJUST
13.3.3 COUNTER
13.3.4 DISPLAY
13.3.5 FUNCTION
13.3.6 Soft Switch Function
13.3.7 REPORT
13.3.8 T.30 PROTOCOL LIST
13.3.9 ADMIN. REGISTRATION (Administrator number registration)
13.3.10 FIXED ZOOM CHANGE
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bizhub 160/160f
bizhub 161/161f
General
Maintenance
Adjustment / Setting
Troubleshooting
Appendix
Field Service Ver. 1.0 Apr. 2005
13.3.11 FACTORY TEST
13.3.12 CLEAR DATA
14. Board Switch
14.1 Names of control panel parts and their functions
14.1.1 bizhub 160/ bizhub 161
14.1.2 bizhub 160f/ bizhub 161f
14.2 Circuit Board Locations
14.2.1 bizhub 160
14.2.2 bizhub 161
14.2.3 bizhub 160f
14.2.4 bizhub 161f
14.3 Functions of switches and parts on PWBs
14.3.1 PWB-P (Controller/Mechanical Control Board)
14.3.2 PWB-IF (Interface Board)
14.3.3 NCU (Network Control Unit Board)
14.3.4 PCL (PCL Controller Board)
14.3.5 NC-501: PWB- NIC (Network Interface Card Board)
14.3.6 NC-501: NIC-IF (Plate NIC Board)
14.4 Adjustment of jumper switches on NCU board
15. Security Mode
15.1 Security Mode function tree
15.2 Security Mode setting procedure
15.2.1 Procedure
15.2.2 Exiting Procedure
15.3 Security Mode functions
15.3.1 MACHINE COUNTER
16. Soft Switch Set (bizhub 160f/bizhub 161f only)
16.1 Description
16.2 Default setting
16.2.1 Country for each Marketing area
16.3 Default soft switch setting for each market area 1
16.4 Default soft switch setting for each market area 2
16.5 Default soft switch setting for each market area 3
16.6 Default soft switch setting for each market area 4
16.7 Soft switch list
16.8 Soft switch definition
16.8.1 SOFT SWITCH: #01
16.8.2 SOFT SWITCH: #02
16.8.3 SOFT SWITCH: #03
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bizhub 161/161f
General
Maintenance
Adjustment / Setting
Troubleshooting
Appendix
Field Service Ver. 1.0 Apr. 2005
16.8.4 SOFT SWITCH: #04
16.8.5 SOFT SWITCH: #05
16.8.6 SOFT SWITCH: #06
16.8.7 SOFT SWITCH: #07
16.8.8 SOFT SWITCH: #08
16.8.9 SOFT SWITCH: #09
16.8.10 SOFT SWITCH: #10
16.8.11 SOFT SWITCH: #11
16.8.12 SOFT SWITCH: #12
16.8.13 SOFT SWITCH: #13
16.8.14 SOFT SWITCH: #14
16.8.15 SOFT SWITCH: #15
16.8.16 SOFT SWITCH: #16
16.8.17 SOFT SWITCH: #17
16.8.18 SOFT SWITCH: #18
16.8.19 SOFT SWITCH: #19
16.8.20 SOFT SWITCH: #20
16.8.21 SOFT SWITCH: #21
16.8.22 SOFT SWITCH: #22
16.8.23 SOFT SWITCH: #23
16.8.24 SOFT SWITCH: #24
16.8.25 SOFT SWITCH: #25
16.8.26 SOFT SWITCH: #26
16.8.27 SOFT SWITCH: #27
16.8.28 SOFT SWITCH: #28
16.8.29 SOFT SWITCH: #29
16.8.30 SOFT SWITCH: #30
16.8.31 SOFT SWITCH: #31
16.8.32 SOFT SWITCH: #32
16.8.33 SOFT SWITCH: #33
16.8.34 SOFT SWITCH: #34
16.8.35 SOFT SWITCH: #35
16.8.36 SOFT SWITCH: #36
16.8.37 SOFT SWITCH: #37
16.8.38 SOFT SWITCH: #38
16.8.39 SOFT SWITCH: #39
16.8.40 SOFT SWITCH: #40
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bizhub 161/161f
General
Maintenance
Adjustment / Setting
Troubleshooting
Appendix
Field Service Ver. 1.0 Apr. 2005
16.8.41 SOFT SWITCH: #41
16.8.42 SOFT SWITCH: #42
16.8.43 SOFT SWITCH: #43
16.8.44 SOFT SWITCH: #44
16.8.45 SOFT SWITCH: #45
16.8.46 SOFT SWITCH: #46
16.8.47 SOFT SWITCH: #47
16.8.48 SOFT SWITCH: #48
16.8.49 SOFT SWITCH: #49
16.8.50 SOFT SWITCH: #50
16.8.51 SOFT SWITCH: #51
16.8.52 SOFT SWITCH: #52
16.8.53 SOFT SWITCH: #53
16.8.54 SOFT SWITCH: #54
16.8.55 SOFT SWITCH: #55
16.8.56 SOFT SWITCH: #56
16.8.57 SOFT SWITCH: #57
16.8.58 SOFT SWITCH: #58
16.8.59 SOFT SWITCH: #59 Part 1
16.8.60 SOFT SWITCH: #59 Part 2
16.8.61 SOFT SWITCH: #59 Part 3
16.8.62 SOFT SWITCH: #60
16.8.63 SOFT SWITCH: #61
16.8.64 SOFT SWITCH: #62
16.8.65 SOFT SWITCH: #63
16.8.66 SOFT SWITCH: #64
17. Fax Protocols
17.1 G3 ECM (G3 Error Correction Mode)
17.2 Line control
17.2.1 Procedure of G3 mode communication
17.3 Table of reference code
17.4 How to analyze the T30 protocol monitor
Troubleshooting
18. Introduction
18.1 Overall Control Configuration
19. Jam display
19.1 Misfeed Displays
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bizhub 161/161f
General
Maintenance
Adjustment / Setting
Troubleshooting
Appendix
Field Service Ver. 1.0 Apr. 2005
19.1.1 Misfeed Display Resetting Procedure
19.2 Sensor layout
19.3 Solution
19.3.1 Initial Check Items
19.3.2 Paper Take-Up/Transport Misfeed
19.3.3 Fusing/Exit Misfeed
20. Malfunction code
20.1 Trouble code
20.1.1 Trouble code list
20.2 Solution
20.2.1 C0045: Fuser Fan Motor Error
20.2.2 C0210: H.V. Abnormal
20.2.3 C0500: Fuser Warm Up Error
20.2.4 C0510: Fuser Temperature Low
20.2.5 C0520: Fuser Overheat
20.2.6 C0650: Scanner Home Sensor Error
20.2.7 C1200: ASIC Memory Abnormal
20.2.8 C1300: Polygon Mirror Motor Error
20.2.9 C133B: Communication with Option Error
20.2.10 C133C: Modem Error
20.2.11 C133D: ROM Checksum Error
20.2.12 C13F0: Laser Error
20.2.13 C1468: Parameter Chip Error
20.2.14 C14A3: IR Lamp Malfunction
21. Power supply trouble
21.1 Power is not turned ON.
22. Image quality problem
22.1 Troubleshooting Image Quality Problems
22.2 How to Identify Problematic Part
22.2.1 Initial Check Items
22.3 Troubleshooting for Specific Image Quality Problems
22.4 Solution
22.4.1 Image Reading System: Blank or Black Prints
22.4.2 Image Reading System: Low Image Density
22.4.3 Image Reading System: Foggy Background or Rough Image
22.4.4 Image Reading System: Black Streaks or Bands
22.4.5 Image Reading System: Black Spots
22.4.6 Image Reading System: Blank Streaks or Bands
bizhub_160_160f_161_161f_FS.book viii ??? 2005?4?18? ??? ??2? 28?
bizhub 160/160f
bizhub 161/161f
General
Maintenance
Adjustment / Setting
Troubleshooting
Appendix
Field Service Ver. 1.0 Apr. 2005
22.4.7 Image Reading System: Uneven Image
22.4.8 Printer System: Blank or Black Prints
22.4.9 Printer System: Blank Spots
22.4.10 Printer System: Smears on Back
22.4.11 Printer System: Low Image Density
22.4.12 Printer System: Foggy Background
22.4.13 Printer System: Blank Streaks or Bands
22.4.14 Printer System: Black Streaks or Bands
22.4.15 Printer System: Offset Image
22.4.16 Printer System: Uneven Image
23. FAX error (bizhub 160f/bizhub 161f only)
23.1 Communication Error
23.1.1 Outline
23.1.2 Error occurring during transmission
23.1.3 Error occurring during reception
23.2 Error Code
23.2.1 Reception
23.2.2 Transmission
Appendix
24. Parts layout drawing
24.1 Main Unit
24.2 DF-501 (Option)
24.3 PF-501 (Option)
25. Connector layout drawing
25.1 Main Unit
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SERVICE MANUAL
2005.04
Ver. 1.0
FIELD SERVICE
DF-501
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SERVICE MANUAL
2005.04
Ver. 1.0
FIELD SERVICE
PF-501
bizhub_160_160f_161_161f_FS.book 1 ??? 2005?4?18? ??? ??2?28?
SERVICE MANUAL
2005.04
Ver. 1.0
FIELD SERVICE
NC-501/SU-502
bizhub_160_160f_161_161f_FS.book 1 ??? 2005?4?18? ??? ??2?28?
SERVICE MANUAL
2005.04
Ver. 1.0
THEORY OF OPERATION
Main Unit
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PARTS GUIDE MANUAL
AUGUST 2006
bizhub 160/bizhub 160f/
bizhub 161/bizhub 161f
4980561
bizhub 160/bizhub 160f/bizhub 161/bizhub 161f
SYSTEM OUTLINE
USA: OPTION
EXCEPT FOR USA: STANDARD
bizhub 160
bizhub 161
Standard for bizhub 160f
bizhub 161f
Option for bizhub 160
bizhub 161
bizhub 160/bizhub 160f/bizhub 161/bizhub 161f
DIAGRAMS OF MAIN PARTS SECTION


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