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Published in June 2004
1-1-2 Name of parts
(1) Main body
(2) Operation panel
1-2 Handling Precautions
1-2-2 Installation environment
1-3-1 Unpacking and installation
(1) Installation procedure
1-3-2 Connecting the cable
1-3-3 Installing the document processor (option)
1-3-4 Installing the expanding memory (option)
1-4 Maintenance Mode
1-4-1 Maintenance mode
(1) Executing a maintenance item
(2) Maintenance mode item list
(3) Contents of maintenance mode items
1-4-2 System settings
(1) Executing a system setting item
(2) System settings
1-5-1 Paper misfeed detection
(1) Paper misfeed indication
(2) Paper misfeed detection conditions
(3) Paper misfeeds
(1) Self-diagnostic function
(2) Self-diagnostic codes
1-5-3 Image formation problems
(1) No image appears (entirely white).
(2) No image appears (entirely black).
(3) Image is too light.
(4) Background is visible.
(5) A white line appears longitudinally.
(6) A black line appears longitudinally.
(7) A black line appears laterally.
(8) One side of the print image is darker than the other.
(9) Black dots appear on the image.
(10) Image is blurred.
(11) The leading edge of the image is consistently misaligned with the original.
(12) Paper creases.
(13) Offset occurs.
(14) Image is partly missing.
(15) Fixing is poor.
(16) Image center does not align with the original center.
1-5-4 Electrical problems
(1) The machine does not operate when the power switch is turned on
(2) The main motor does not operate. (C2000)
(3) The scanner motor does not operate.
(4) Cooling fan does not operate.
(5) The feed clutch does not operate.
(6) The MP feed clutch does not operate
(7) The registration clutch does not operate.
(8) The eraser lamp does not turn on.
(9) The exposure lamp does not turn on.
(10) The exposure lamp does not turn off.
(11) The heater lamp does not turn on.
(12) The heater lamp does not turn off.
(13) Main charging is not performed.
(14) Transfer charging is not performed.
(15) A paper jam in the paper feed or exit section is indicated
when the power switch is turned on.
(16) The message requesting cover to be closed is displayed
when the front cover is closed.
1-5-5 Mechanical problems
(1) No primary paper feed.
(2) No secondary paper feed.
(3) Skewed paper feed.
(4) The scanner does not travel.
(5) Multiple sheets of paper are fed at one time
(6) Paper jams.
(7) Abnormal noise is heard.
1-6 Assembly and Disassembly
1-6-1 Precautions for assembly and disassembly
1-6-2 Removing the process unit
1-6-3 Removing the principal outer covers
(1) Removing the front top cover/face-down output tray
(2) Removing the right cover
(3) Removing the left cover
1-6-4 Removing the feed roller
1-6-5 Removing the MP feed roller
1-6-6 Removing the transfer roller
1-6-7 Removing the principal circuit boards
(1) Removing the engine board
(2) Removing the main board
(3) Removing the power supply board and high voltage board
(4) Removing the bias board
1-6-8 Removing the main motor and drive unit
1-6-9 Removing and splitting the fuser unit
(1) Removing the separation craws
(2) Removing the heater lamp
(3) Removing the heat roller
(4) Removing the thermistor
(5) Removing the thermal cutout
(6) Removing the press roller
1-6-10 Removing and scanner unit
1-6-11 Removing the laser scanner unit and the eraser lamp
1-6-12 Removing the ISU unit
1-6-13 Removing the exposure lamp
1-6-14 Removing the scanner mirror A
1-6-15 Removing the scanner motor
1-6-16 Removing the main charger unit
1-6-17 Adjustment the maintenance mode
(1) Adjusting the leading edge registration of image printing
(2) Adjusting the center line of image printing
(3) Adjusting the amount of slack in the paper
(4) Adjusting magnification of the scanner in the main scanning direction
(5) Adjusting magnification of the scanner in the auxiliary scanning direction
(6) Adjusting the scanner leading edge registration
(7) Adjusting the scanner center line
(8) Adjusting the margins for scanning an original on the contact glass
(9) Adjusting the DP magnification
(10) Adjusting the DP leading edge registration
(11) Adjusting the DP trailing edge registration
(12) Adjusting the DP center line
(13) Adjusting the margins for scanning the original from the DP
1-7 Requirements on PWB Replacement
1-7-1 Upgrading the firmware on the main board
2-1 Mechanical construction
2-1-1 Paper feeding system
(1) Paper feed control
(2) Paper feeding mechanism
2-1-2 Original scanning system
(1) ISU unit
2-1-3 Electrophotographic system
(1) Electrophotographic cycle
(1-1) Process unit mechanism
(2) Main charging
(2-1) Photo conductive drum
(2-2) Charging the drum
(3-1) Laser scanner unit
(3-2) Drum surface potential
(6-1) Fuser unit mechanism
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout
(1) Main unit
(2) Scanner unit
2-3 Operation of the PWBs
2-3-1 Main board
2-3-2 Engine board
(1) Eraser lamp control circuit
(2) Heater lamp control circuit
(3) Polygon motor control circuit
2-3-3 Power supply board
2-3-4 Bias board
2-3-5 High voltage board
(1) Interlock switch
2-3-6 CCD board
2-3-7 Operation board
2-3-8 Scanner board
Timing chart No. 1
Timing chart No. 2
Timing chart No. 3
Platen: Sheets of paper, books, 3-dimensional objects (Maximum original size: folio/
81/2" × 14" [legal])
Original feed system
Document processor (optional): sheet-through
MP tray: Plain paper (60 - 163 g/m2])
Special paper: Transparencies, letterhead, colored paper, recycled paper
Note: Use the MP tray for special paper.
Minimum: A6R /5 1/2" × 81/2"
A4/81/2" × 11": 18 copies/min.
A5: 18 copies/min.
81/2" × 14": 15 copies/min.
At 100% magnification, document processor:
A4/81/2" × 11": 18 copies/min.
First copy speed
Recovery from the low power mode: Within 10 s
Recovery from the sleep mode: Within 15 s
(at room temperature 23°C/73.4°F, humidity 60% RH)
Paper feed system
MP tray: 50 sheets (80 g/m2)
Face-up tray: 30 sheets (80 g/m2)
(Approx. 70 pages of memory possible with letter size, 5%, Text+Photo mode)
Writing (printing) 600 × 600 dpi
Original quality mode
Heat source: halogen heaters (750 W)
Control temperature: 190°C/374°F (at normal ambient temperature)
Abnormally high temperature protection device: thermal cutout
Charge erasing system
199/16" (W) × 165/8" (D) × 153/16" (H)
199/16" (W) × 293/16" (D)
Off mode, Low power mode, Layout modes, Sort mode and Program function
220 - 240 V AC, 50/60 Hz, 4.0 A
• Printing functions
A5: 18 prints/min.
81/2" × 14": 15 prints/min.
First print speed
Compatible operation system
Apple Macintosh OS 9.0/OS X 10.1 to 10.3
USB: 1 port (Hi-speed USB 2.0)
Ethernet: 1 port (10BASE-T/100BASE-TX)
• Scanning functions
Full color or Grayscale: 4.8 spm
Grayscale: 8 bit/dot
Monochrome: 1 bit/dot
Original quality mode
Figure 1-1-1 Names of parts
1-1-2 Names of parts
(1) Main body
1 Original cover
2 Contact glass
3 Original size indicator
4 Operation panel
5 Front top cover
6 Front cover
7 Process unit
8 Toner container
9 Lock lever
0 Toner container release lever
! Main charger cleaner
# Paper guide
$ Paper stopper
% Stopper extension lock
^ Face-down output tray
& MP tray
* Extension tray
) Power switch
/ Face-up output tray
¤ Power cord
‹ DP interface connector
› Memory cover
? Parallel interface connector
? USB interface connector
‡ Network interface connector
(2) Operation panel
1 Status key and indicator
2 Copy key and indicator
3 E-mail (Scan) key and indicator
4 One-touch keys (1 to 8)
5 Scan color select key and indicator
6 Scan resolution key and indicator
7 Function key and indicator
8 Print indicator
9 Send/Receive indicator
0 Error indicator
! System menu/Counter key
# Reset/Power key
$ Main power indicator
% Original quality key and indicator
^ Original size key and indicator
& Exposure key and indicator
* Paper select key and indicator
( Message display
) Left select key
/ Right select key
¤ Back key
‹ Left cursor key
› Up cursor key
? Down cursor key
? Right cursor key
‡ Enter key
— Stop/Clear key
· Start key and indicator
3%&( ) /‹›‡?—
Published in Apr.04
NOTE 1.Indicate parts number and machine model when placing an order.
eg. Parts Number Parts Name Machine Model Cycle Quantity
2DD04020 LID TOP FS-1018MFP/KM-1815 50Hz 1
2.Service calls and freight will be charged separately.
3.Symbols in the "Parts Number" column.
• Parts with "'" indicates the spare parts and the parts without "'" can not be supplied.
• Parts with "•" are component parts or sub-assemblies of the assembly appearing immediately above them.
eg. Parts Number Parts Name Parts Number Parts Name
2DC93102 PARTS,MPF COVER SP •2A806730 TRAY MPF A
•2A806740 TRAY MPF B
4.See the last page of this parts list for the classification of the screws in the illustrations.
FIG.1 EXTERIOR COVERS
FIG.2 FRAMES & PAPER FEED SECTION I
FIG.3 PAPER FEED SECTION II & LSU
FIG.4 DRIVING SECTION
FIG.5 PROCESS UNIT
FIG.6 FUSER UNIT
FIG.8 OPTICAL SECTION
FIG.9 OPERATION UNIT & ORIGINAL HOLDER
FIG.10 TOOLS & SUPPLIED PARTS
FIG. 1 EXTERIOR COVERS
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