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Make/Model Information:

  • Brand:   Kyocera-mita
  • Models included:
    • Kyocera-Mita FS-C5100DN
    • Kyocera-Mita FS-C5200DN
    • Kyocera-Mita FS-C5300DN

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English (EN)
  • Number of pages:   463
  • File size:  ∼ 38.60  MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMKT-1043

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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SERVICE
MANUAL
Published in December 2009
842HN112
2HNSM062
FS-C5300DN
FS-C5200DN
FS-C5100DN
2HL/2HM/2HN
CONTENTS
1-1 Specifications
1-1-1 Specifications
1-1-2 Parts names
(1) Overall
(2) Operation panel
1-1-3 Machine cross section
1-2 Installation
1-2-1 Installation environment
1-2-2 Unpacking
(1) Unpacking
(2) Removing the tape
1-2-3 Installing the expansion memory modules (option)
1-2-4 Installing the memory card (option)
1-2-5 Installing the hard disk (option for 26/28 ppm [500-sheet] model only)
1-3 Maintenance Mode
1-3-1 Maintenance mode
(1) Executing a maintenance item
(2) Service mode
(3) Printing a event log (EVENT LOG)
1-4 Troubleshooting
1-4-1 Paper misfeed detection
(1) Paper misfeed indication
(2) Paper misfeed detection condition
1-4-2 Self-diagnostic function
(1) Self-diagnostic function
(2) Self diagnostic codes
1-4-3 Image formation problems
(1) No image appears (entirely white)
(2) No image appears (entirely black)
(3) A specific color is printed solid.
(4) The back side gets dirty.
(5) Image is too light.
(6) The background is colored
(7) White streaks are printed vertically.
(8) Black streaks are printed vertically
(9) Streaks are printed horizontally
(10) Spots are printed
(11) The leading edge of image begins to print too early or too late.
(12) Paper is wrinkled
(13) Offset occurs.
(14) Part of image is missing.
(15) Fusing is loose.
(16) Colors are printed offset to each other
1-4-4 Electric problems
1-4-5 Mechanical problems
1-5 Assembly and Disassembly
1-5-1 Precautions for assembly and disassembly
(1) Precautions
(2) Drum
(3) Toner container
(4) How to tell a genuine Kyocera Mita toner container
1-5-2 Outer covers
(1) Detaching and refitting the left rear cover, left upper cover and left front cover
(2) Detaching and refitting the right rear cover, right upper cover and right front cover
2HL/2HM/2HN
1-5-3 Paper feed section
(1) Detaching and refitting the paper feed roller assembly (paper feed roller and pickup roller)
(2) Detaching and refitting the retard roller
(3) Detaching and refitting the MP paper feed roller
1-5-4 Developing section
(1) Detaching and refitting the developing unit
1-5-5 Drum section
(1) Detaching and refitting the drum unit
(2) Detaching and refitting the main charger unit
1-5-6 Transfer/separation section
(1) Detaching and refitting the intermediate transfer unit
(2) Detaching and refitting the transfer roller unit
(3) Detaching and refitting the duplex unit B
1-5-7 Fuser section
(1) Detaching and refitting the fuser unit
1-5-8 PWBs
(1) Detaching and refitting the power source PWB
(2) Detaching and refitting the main PWB
(3) Detaching and refitting the engine PWB
(4) Detaching and refitting the high voltage PWB
1-5-9 Others
(1) Detaching and refitting the laser scanner unit
(2) Detaching and refitting the ozone filter
(3) Direction of installing the principal fan motors
1-6 Firmware
1-6-1 Downloading firmware
(1) Firmware file
(2) Downloading the firmware from the USB memory
(3) Downloading the firmware from the memory card
2-1 Mechanical Construction
2-1-1 Paper feed/conveying section
(1) Cassette paper feed section
(2) MP tray paper feed section
(3) Paper conveying section
2-1-2 Drum section
(1) Drum section
(2) Main charger unit
2-1-3 Expose section
(1) Laser scanner unit
2-1-4 Developing section
2-1-5 Transfer/separation section
2-1-6 Fuser section
2-1-7 Paper exit/feed shift section
2-1-8 Duplex/conveying section
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout
(1) PWBs
(2) Switches and sensors
(3) Motors
(4) Other electrical components
2-3 Operation of the PWBs
2-3-1 Power source PWB
2-3-2 Engine PWB
2-3-3 Drum relay PWB
2-3-4 Paper exit PWB
2HL/2HM/2HN
2-4 Appendixes
2-4-1 Appendixes
(1) Wiring diagram
(2) Repetitive defects gauge
(3) Maintenance parts list
2HL/2HM/2HN
This page is intentionally left blank.
2HL/2HM/2HN
1-1 Specifications 1-1-1 Specifications
26/28 ppm (500-sheet) model
Printing method
Paper weight
MP tray: 60 to 220 g/m2
Paper types*1
Plain, preprinted, bond, recycled, rough, letterhead, color, prepunched, high quality,
and custom
MP tray:
Plain, transparency, preprinted, labels, bond, recycled, vellum, rough, letterhead,
color, prepunched, envelope, cardstock, coated, thick, high quality, and custom
Paper sizes
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, ISO B5, A6, Envelope C5, 16K, and Custom
MP tray:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, A6, B6, ISO B5, Env. Monarch, Envelope #10, Envelope #9,
Envelope #6, Envelope DL, Envelope C5, 16K, Hagaki, Oufuku Hagaki, Youkei 2,
Youkei 4, and Custom
Printing speeds
A4: 26 ppm
B5, A5, A6: 28 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 28 ppm
Legal: 22 ppm
MP tray:
A4: 23 ppm
B5, A5, A6: 24 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 24 ppm
Legal: 20 ppm
Duplex printing speed
B5, A5, A6: 28 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 28 ppm
Legal: 11 ppm
First print out time
Color: 10.5 seconds or less
(Sleep: 35 seconds or less)
Warm-up time (23C, 60%RH)
Sleep (within 3 hours): 30 seconds or less
Paper feed source capacity
MP tray: 150 sheets (80 g/m2)
Output tray capacity
Photoconductor
Printing method
Charging system
Developing system
Toner replenishing: Automatic from the toner container
Transfer system
Secondary transfer: Transfer roller (DC bias)
Separation system
Fixing system
Charge erasing system
Cleaning system
Controller
Maximum: 1280 MB
2HL/2HM/2HN
Resolution
Operating systems
Apple Macintosh OS X
Interface
Network: 10 BASE-T/100 BASE-TX
KUIO-LV slot
Option: Hard disk
Memory card slot
Operation environment
Relative humidity: 15 to 80%
Altitude 2,500 m (8,202 feet) maximum
Illumination 1,500 lux maximum
Dimensions (W D H)
13 5/8 20 2/5 18 9/10"
Power source
220-240 V, 50 Hz/60 Hz, max. 4.7 A (European countries) Max.
Allowable voltage fluctuation: 10% Max.
Allowable frequency fluctuation: 2%
Power consumption
During printing: 477 W
During standby: 79 W
During sleep mode: 7 W
Power off: 0 W
Operating noise*2
During standby: LpA = 36 dB (A)
During sleep mode: Immeasurably low
*1: When using CUSTOM 1 (to 8), use the MP tray for paper sizes smaller than 105 148 mm (4 1/8 5 13/16").
The MP tray can be used with paper sizes over 70 138 mm (2 3/4 5 7/16").
*2: Sound pressure level at bystander position [front] in accordance with EN ISO 7779.
NOTE: These specifications are subject to change without notice.
2HL/2HM/2HN
21/23 ppm (500-sheet) model
Printing method
Paper weight
MP tray: 60 to 220 g/m2
Paper types*1
Plain, preprinted, bond, recycled, rough, letterhead, color, prepunched, high quality,
and custom
MP tray:
Plain, transparency, preprinted, labels, bond, recycled, vellum, rough, letterhead,
color, prepunched, envelope, cardstock, coated, thick, high quality, and custom
Paper sizes
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, ISO B5, A6, Envelope C5, 16K, and Custom
MP tray:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, A6, B6, ISO B5, Env. Monarch, Envelope #10, Envelope #9,
Envelope #6, Envelope DL, Envelope C5, 16K, Hagaki, Oufuku Hagaki, Youkei 2,
Youkei 4, and Custom
Printing speeds
A4: 21 ppm
B5, A5, A6: 23 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 23 ppm
Legal: 17 ppm
MP tray:
A4: 19 ppm
B5, A5, A6: 20 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 20 ppm
Legal: 17 ppm
Duplex printing speed
B5, A5, A6: 11 ppm (After 16 pages the printing speed becomes 7 ppm)
Letter: 11 ppm
Legal: 8 ppm
First print out time
Color: 12 seconds or less
(Sleep: 35 seconds or less)
Warm-up time (23 C, 60%RH)
Sleep (within 3 hours): 25 seconds or less
Paper feed source capacity
MP tray: 150 sheets (80 g/m2)
Output tray capacity
Photoconductor
Printing method
Charging system
Developing system
Toner replenishing: Automatic from the toner container
Transfer system
Secondary transfer: Transfer roller (DC bias)
Separation system
Fixing system
Charge erasing system
Cleaning system
Controller
Maximum: 1280 MB
2HL/2HM/2HN
Resolution
Operating systems
Apple Macintosh OS X
Interface
Network: 10 BASE-T/100 BASE-TX
KUIO-LV slot
Memory card slot
Operation environment
Relative humidity: 15 to 80%
Altitude 2,500 m (8,202 feet) maximum
Illumination 1,500 lux maximum
Dimensions (W D H)
13 5/8 20 2/5 18 9/10"
Power source
220-240 V, 50 Hz/60 Hz, max. 4.7 A (European countries) Max.
Allowable voltage fluctuation: 10% Max.
Allowable frequency fluctuation: 2%
Power consumption
During printing: 420 W
During standby: 70 W
During sleep mode: 7 W
Power off: 0 W
Operating noise*2
During standby: LpA = 36 dB (A)
During sleep mode: Immeasurably low
*1: When using CUSTOM 1 (to 8), use the MP tray for paper sizes smaller than 105 148 mm (4 1/8 5 13/16").
The MP tray can be used with paper sizes over 70 138 mm (2 3/4 5 7/16").
*2: Sound pressure level at bystander position [front] in accordance with EN ISO 7779.
NOTE: These specifications are subject to change without notice.
2HL/2HM/2HN
21/23 ppm (250-sheet) model
Printing method
Paper weight
MP tray: 60 to 220 g/m2
Paper types*1
Plain, preprinted, bond, recycled, rough, letterhead, color, prepunched, high quality,
and custom
MP tray:
Plain, transparency, preprinted, labels, bond, recycled, vellum, rough, letterhead,
color, prepunched, envelope, cardstock, coated, thick, high quality, and custom
Paper sizes
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, ISO B5, A6, Envelope C5, 16K, and Custom
MP tray:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, A6, B6, ISO B5, Env. Monarch, Envelope #10, Envelope #9,
Envelope #6, Envelope DL, Envelope C5, 16K, Hagaki, Oufuku Hagaki, Youkei 2,
Youkei 4, and Custom
Printing speeds
A4: 21 ppm
B5, A5, A6: 23 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 23 ppm
Legal: 17 ppm
MP tray:
A4: 19 ppm
B5, A5, A6: 20 ppm (After 16 pages the printing speed becomes 14 ppm)
Letter: 20 ppm
Legal: 17 ppm
Duplex printing speed
B5, A5, A6: 11 ppm (After 16 pages the printing speed becomes 7 ppm)
Letter: 11 ppm
Legal: 8 ppm
First print out time
Color: 12 seconds or less
(Sleep: 35 seconds or less)
Warm-up time (23 C, 60%RH)
Sleep (within 3 hours): 25 seconds or less
Paper feed source capacity
MP tray: 150 sheets (80 g/m2)
Output tray capacity
Photoconductor
Printing method
Charging system
Developing system
Toner replenishing: Automatic from the toner container
Transfer system
Secondary transfer: Transfer roller (DC bias)
Separation system
Fixing system
Charge erasing system
Cleaning system
Controller
Maximum: 1280 MB
2HL/2HM/2HN
Resolution
Operating systems
Apple Macintosh OS X
Interface
Network: 10 BASE-T/100 BASE-TX
KUIO-LV slot
Memory card slot
Operation environment
Relative humidity: 15 to 80%
Altitude 2,500 m (8,202 feet) maximum
Illumination 1,500 lux maximum
Dimensions (W D H)
13 5/8 18 1/2 17 9/10"
Power source
220-240 V, 50 Hz/60 Hz, max. 4.7 A (European countries) Max.
Allowable voltage fluctuation: 10% Max.
Allowable frequency fluctuation: 2%
Power consumption
During printing: 405 W
During standby: 69 W
During sleep Mode: 7 W
Power off: 0 W
Operating noise*2
During standby: LpA = 36 dB (A)
During sleep mode: Immeasurably low
1: When using CUSTOM 1 (to 8), use the MP tray for paper sizes smaller than 105 148 mm (4 1/8 5 13/16").
The MP tray can be used with paper sizes over 70 138 mm (2 3/4 5 7/16").
*2: Sound pressure level at bystander position [front] in accordance with EN ISO 7779.
NOTE: These specifications are subject to change without notice.
2HL/2HM/2HN
1-1-2 Parts names
(1) Overall
21/23 ppm (500-sheet) model and 26/28 ppm (500-sheet) model
Figure 1-1-1
21/23 ppm
(500-sheet) model
26/28 ppm
(500-sheet)
1. Operation panel
2. Front cover
3. Top cover (Top tray)
4. Paper stopper
5. MP tray
6. Cassette
7. Power switch
8. Left cover
9. Waste toner box
10. Main charger units
11. Toner container M
12. Toner container C
13. Toner container Y
14. Toner container K
15. Duplex unit B
16. Fuser cover A
17. Envelope switch
18. USB memory slot
19. USB interface
20. AC inlet
21. Optional interface slot
22. Network indicators
23. Network interface
24. Right cover
PARTS LIST
Published in June 2009
2HNPL071
FS-C5100DN
FS-C5200DN
FS-C5300DN
1. Indicate parts number and parts description together with the machine model name when placing an order.
e.g. Parts Number Parts Name Machine Model Quantity
302HL94040 COVER FRONT SUB ASSY
(21/23ppm 250sheet) FS-C5100DN 1
302HM94020 COVER FRONT SUB ASSY
(21/23ppm 500sheet) FS-C5200DN 1
302HN94290 COVER FRONT SUB ASSY
(26/28ppm 500sheet) FS-C5300DN 1
2. Symbols in the "Parts Number" column.
Parts with "" are component parts or sub-assemblies of the assembly appearing immediately above them.
e.g. Parts Number Parts Name Parts Number Parts Name
302HL94030 COVER LEFT REAR SP 302HN04310 SPONGE LEFT COVER
302HN04320 LABEL USB
Parts with "" are component parts or sub-assembly with "" appearing immediately above them.
e.g. Parts Number Parts Name Parts Number Parts Name
302HN94300 CURSOR RIGHT PF ASSY 2HN SP 302HN09420 LABEL CURSOR
Parts with "" indicate regular maintenance parts.
3. Items indicated in Description column as (OPTION) are Consumable parts.
CONTENTS
FIG. 1 Covers 1 (21/23ppm 250sheet)
FIG. 1 Covers 1 (21/23ppm 500sheet, 26/28ppm 500sheet)
FIG. 2 Covers 2
FIG. 3 Frames 1
FIG. 4 Frames 2 (21/23ppm 250sheet)
FIG. 4 Frames 2 (21/23ppm 500sheet, 26/28ppm 500sheet)
FIG. 5 Paper Cassettes (21/23ppm 250sheet)
FIG. 5 Paper Cassettes (21/23ppm 500sheet, 26/28ppm 500sheet)
FIG. 6 Paper Feed Section 1
FIG. 7 Paper Feed Section 2
FIG. 8 Paper Conveying Section
FIG. 9 Image Formation Section
FIG. 10 Developing Section
FIG. 11 Fuser Section
FIG. 12 Drive Section (21/23ppm 250sheet, 21/23ppm 500sheet)
FIG. 12 Drive Section (26/28ppm 500sheet)
FIG. 13 Exit Section
FIG. 14 Electrical Components
FIG. 15 Maintenance Kits
INDEX
2HL/2HM/2HN-1
FIG. 1 Covers 1 (21/23ppm 250sheet)
101 101


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