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Make/Model Information:

  • Brand:   Kyocera-mita
  • Models included:
    • Kyocera-Mita KM-C2520
    • Kyocera-Mita KM-C3225
    • Kyocera-Mita KM-C3232

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English (EN)
  • Number of pages:   995
  • File size:  ∼ 57.05  MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMKT-1048

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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SERVICE
MANUAL
Published in April 2008
842FZ117
2FZSM067
Rev. 7
KM-C2520
KM-C3225
KM-C3232
Revision history
Revision Date Replaced pages Remarks
1 April 21, 2006 1-5-25 -
2 June 8, 2006 1-2-5, 1-2-9 -
3 August 11, 2006 Overall revised -
4 February 7, 2007 CONTENTS, 1-1-3, 1-1-4, 1-2-1, 1-2-2, 1-2-5, 1-2-7
to 1-2-9, 1-2-12 to 1-2-20, 1-3-4, 1-3-5, 1-3-9,
1-3-18, 1-3-45, 1-3-53 to 1-3-56, 1-3-63, 1-3-89,
1-4-1, 1-4-3 to 1-4-9, 1-4-11, 1-4-14, 1-4-19, 1-4-20,
1-4-36, 1-4-37, 1-4-42, 1-4-46, 1-4-47, 1-4-49,
1-4-50, 1-4-57, 1-5-11, 1-5-18, 1-5-21, 1-5-26 to
1-5-40, 2-1-1, 2-1-3, 2-1-4, 2-1-6, 2-1-8, 2-1-11 to
2-1-13, 2-1-18, 2-2-2, 2-2-4, 2-2-6, 2-3-3, 2-3-4,
2-3-8, 2-3-9, 2-3-11, 2-4-3, 2-4-4, 2-4-8
5 April 25, 2007 CONTENTS, 1-3-3 to 1-3-6, 1-3-11, 1-3-16 to
1-3-22, 1-3-33 to 1-3-43, 1-3-47, 1-3-51, 1-3-57,
1-3-58, 1-3-61, 1-3-62, 1-3-65, 1-3-83, 1-3-86,
1-3-91 to 1-3-93, 1-4-3 to 1-4-9, 1-4-36, 1-4-39 to
1-4-62, 2-3-6, 2-3-18, 2-3-19, 2-4-2 to 2-4-14
6 July 18, 2007 1-2-12, 1-2-15, 1-3-95, 1-3-100, 1-4-22 -
7 April 25, 2008 CONTENTS, 1-5-2, 1-5-27 -
2FZ/2F0/2HC-5
CONTENTS
1-1 Specifications
1-1-1 Specifications
1-1-2 Parts names
(1) Body
(2) Operation panel
1-1-3 Machine cross section
1-2 Installation
1-2-1 Installation environment
1-2-2 Unpacking and installation
(1) Installation procedure
(2) Setting initial copy modes
1-2-3 Installing the key counter (option)
1-2-4 Installing the memory (option)
1-2-5 Installing the hard disk (option)
1-2-6 Installing the network interface card (option)
1-2-7 Installing the serial interface board (option)
1-3 Maintenance Mode
1-3-1 Maintenance mode
(1) Executing a maintenance item
(2) Maintenance mode item list
(3) Contents of maintenance mode items
1-3-2 Service mode
(1) Executing a service item
1-3-3 Copier management
(1) Using the copier management mode
(2) Job accounting
(3) Default settings for copying
(4) Machine default
(5) Printer settings
(6) Scanner default settings
(7) Fax default setting
(8) Setting MP tray
(9) Registering non-standard sizes for originals
(10) User adjustment
(11) Setting document management defaults
(12) Hard disk management
(13) Printing reports
(14) Checking total copy count
(15) Language
1-4 Troubleshooting
1-4-1 Paper misfeed detection
(1) Paper misfeed indication
(2) Paper misfeed detection conditions
(3) Paper misfeeds
1-4-2 Self-diagnosis
(1) Self-diagnostic function
(2) Self diagnostic codes
1-4-3 Image formation problems
(1) No image appears (entirely white)
(2) No image appears (entirely black)
(3) Dirty on the back side
(4) Image is too light.
(5) The background is colored
(6) Paper jams.
(7) Toner drops on the paper conveying path
(8) Abnormal noise is heard
(9) One side of the copy image is darker than the other
2FZ/2F0/2HC-7
(10) Dots appear on the image
(11) The leading edge of the image is consistently misaligned with the original.
(12) The leading edge of the image is sporadically misaligned with the original
(13) Paper creases.
(14) Offset occurs.
(15) Image is partly missing
(16) Fusing is poor
(17) Image is out of focus.
(18) Colors are printed offset to each other
(19) Image center does not align with the original center
1-4-4 Electric problems
1-4-5 Mechanical problems
1-5 Assembly and Disassembly
1-5-1 Precautions for assembly and disassembly
(1) Precautions
(2) Drum
(3) Toner
(4) How to tell a genuine Kyocera Mita toner container
1-5-2 Paper feed section
(1) Detaching and refitting the forwarding, paper feed and separation pulleys
(2) Detaching and refitting the MP unit
(3) Detaching and refitting the MP forwarding, MP paper feed and MP separation pulleys
1-5-3 Optical section
(1) Detaching and refitting the exposure lamp
(2) Detaching and refitting the scanner wires
(3) Detaching and refitting the ISU (reference)
(4) Detaching and refitting the laser scanner unit
(5) Manual color registration adjustment
1-5-4 Image formation section
(1) Detaching and refitting the image formation holder
(2) Detaching and refitting the developing unit
(3) Detaching and refitting the drum unit
(4) Detaching and refitting the charger roller unit
1-5-5 Transfer section
(1) Detaching and refitting the transfer belt unit
(2) Detaching and refitting the transfer roller
1-5-6 Fuser section
(1) Detaching and refitting the fuser unit
1-5-7 Other
(1) Detaching and refitting the engine PWB
(2) Detaching and refitting the conveying drive unit
(3) Detaching and refitting the registration clutch
(4) Detaching and refitting the right filter and rear filter
(5) Detaching and refitting the LSU cleaning clutch
1-6 Requirements on PWB Replacement
1-6-1 Upgrading the firmware
1-6-2 Remarks on main PWB replacement
1-6-3 Remarks on scanner PWB replacement
1-6-4 Remarks on printer PWB replacement
2-1 Mechanical construction
2-1-1 Paper feed section
(1) Cassette paper feed section
(2) MP tray paper feed section
2-1-2 Drum section
(1) Drum section
2-1-3 Developing section
(1) Developing section
2-1-4 Optical section
(1) Image scanner section
(2) Laser scanner section
2FZ/2F0/2HC-5
2-1-5 Transfer/separation section
(1) Primary transfer section
(2) Secondary transfer/separation section
2-1-6 Fuser section
(1) Fuser section
2-1-7 Eject/feedshift section
(1) Eject/feedshift section
2-1-8 Duplex section
(1) Duplex section
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout
(1) PWBs
(2) Switches and sensors
(3) Motors
(4) Others
2-3 Operation of the PWBs
2-3-1 Power source PWB
2-3-2 Engine PWB
2-4 Appendixes
Maintenance parts list
Maintenance kits
Periodic maintenance procedures
Chart of image adjustment procedures
Wiring diagram No.1
Wiring diagram No.2
Wiring diagram No.3
Wiring diagram No.4
Wiring diagram No.5
Wiring diagram No.6
INSTALLATION GUIDE
DOCUMENT PROCESSOR
PAPER FEEDER
3000 SHEETS PAPER FEEDER
DOCUMENT FINISHER
3000 SHEETS DOCUMENT FINISHER
CENTER-FOLDING UNIT
MAILBOX
HOLE PUNCH UNIT
JOB SEPARATOR
FACSIMILE SYSTEM
Data Security Kit (D)
2FZ/2F0/2HC-3
1-1 Specifications 1-1-1 Specifications
Copying system
Originals
Maximum size: A3/11" x 17"
Original feed system
Copy paper
Cassette: 60 - 105 g/m2
MP tray: 60 - 220 g/m2
Cassette: Plain, Rough, Vellum, Recycled, Preprinted, Bond, Color (Colour),
Prepunched, Letterhead, High Quality, Custom 1 - 8
MP tray: Plain, Transparency, Rough, Vellum, Labels, Recycled, Preprinted, Bond,
Cardstock, Color (Colour), Prepunched, Letterhead, Thick paper, Envelope,
Coated, High Quality, Custom 1 - 8
Copy sizes
Maximum: A3/11" x 17"
Minimum: A5R/5 1/2" x 8 1/2"
MP tray
Maximum: A3/11" x 17"
Minimum: A6R/5 1/2" x 8 1/2"
During duplex copying
Maximum: A3/11" x 17"
Minimum: A5R/5 1/2" x 8 1/2"
Magnification ratios
Auto copy mode: Fixed ratios
Copying speed
25/20 ppm model
A3/11" x 17": 13 sheets/min. (monochrome); 10 sheets/min. (full color)
B4/8 1/2" x 14": 13 sheets/min. (monochrome); 10 sheets/min. (full color)
A4/11" x 8 1/2": 25 sheets/min. (monochrome); 20 sheets/min. (full color)
A4R/8 1/2" x 11": 17 sheets/min. (monochrome); 14 sheets/min. (full color)
B5: 25 sheets/min. (monochrome); 20 sheets/min. (full color)
B5R: 17 sheets/min. (monochrome); 14 sheets/min. (full color)
32/25 ppm model
A3/11" x 17": 16 sheets/min. (monochrome); 13 sheets/min. (full color);
B4/8 1/2" x 14": 16 sheets/min. (monochrome); 13 sheets/min. (full color)
A4/11" x 8 1/2": 32 sheets/min. (monochrome); 25 sheets/min. (full color)
A4R/8 1/2" x 11": 22 sheets/min. (monochrome); 17 sheets/min. (full color)
B5 size: 32 sheets/min. (monochrome); 25 sheets/min. (full color)
B5R size: 22 sheets/min. (monochrome); 17 sheets/min. (full color)
32/32 ppm model
A3/11" x 17": 16 sheets/min. (monochrome); 16 sheets/min. (full color)
B4/8 1/2" x 14": 16 sheets/min. (monochrome); 16 sheets/min. (full color)
A4/11" x 8 1/2": 32 sheets/min. (monochrome); 32 sheets/min. (full color)
A4R/8 1/2" x 11": 22 sheets/min. (monochrome); 22 sheets/min. (full color)
B5: 32 sheets/min. (monochrome); 32 sheets/min. (full color)
B5R: 22 sheets/min. (monochrome); 22 sheets/min. (full color)
First copy time
magnification)
Warm-up time
Recovery from low power mode: 30 s or less
Recovery from sleep mode: 45 s or less
(room temperature 22 C/71.6 F, 60% RH)
2FZ/2F0/2HC-4
1-1-2 Parts names
(1) Body
Figure 1-1-2
14 15 17 16 18
1. Original Platen (Option)
2. Contact glass
3. Original Size Indicator Plates
4. Operation Panel
5. MP Tray (multi-purpose tray)
6. Sliders
7. MP Tray Extension
8. Cassette 1
9. Cassette 2
10. Paper Length Guide
11. Paper Width Guides
12. Paper Width Adjusting Tab
13. Interface Cover
14. Network Interface Connector (Printer)
15. USB Interface Connector
16. Parallel Port Interface Connector
17. Memory Card (CompactFlash) Slot
18. Network Interface Connector (Scanner)
19. Main Power Switch
20. Main Power Switch Cover
21. Output Tray
22. Left Cover 1
23. Left Cover 2
24. Front Cover
25. Toner Container (Black)
26. Toner Container (Yellow)
27. Toner Container (Cyan)
28. Toner Container (Magenta)
29. Toner Container Lock Lever
30. Waste Toner Box
31. Carrying Handles
SERVICE
MANUAL
Published in February 2007
842FZ114
2FZSM064
Rev. 4
KM-C2520
KM-C3225
KM-C3232
PARTS LIST
Published in August 2006
2FZPL071
842FZ121
KM-C2520
KM-C3225
KM-C3232
NOTES 1. Indicate parts number and machine model when placing an order.
e.g. Parts Number Parts Name Machine Model Frequency Quantity
302FZ04620 BASE EMBLEM 20 (25/20ppm) KM-C2520 50 / 60Hz 1
302FZ04020 BASE EMBLEM 25 (32/25ppm) KM-C3225 50 / 60Hz 1
302FZ04030 BASE EMBLEM 32 (32ppm) KM-C3232 50 / 60Hz 1
2. Service calls and freight will be charged separately.
3. Symbols in the "Parts Number" column.
Parts with "" are component parts or sub-assemblies of the assembly appearing immediately above them.
e.g. Parts Number Parts Name Parts Number Parts Name
302FZ00440 COVER INNER LEFT ASS'Y
2BL16220 BRUSH CLEANER
302FZ04210 COVER INNER LEFT
Parts with "" indicate the spare parts and the parts without "" can not be supplied.
Items indicated in Description column as (OPTION) are supply parts and should be ordered through your Regional Office.
CONTENTS
FIG. 1 Covers
FIG. 2 Frames I
FIG. 3 Frames II
FIG. 4 Paper Cassette I
FIG. 5 Paper Cassette II
FIG. 6 Primary Unit
FIG. 7 Paper Conveying I
FIG. 8 Paper Conveying II
FIG. 9 Paper Conveying III
FIG.10 Transfer Unit
FIG.11 Optical Unit I
FIG.12 Optical Unit II
FIG.13 Imaging Unit
FIG.14 Developer Unit
FIG.15 Fuser Unit
FIG.16 Driving Unit I
FIG.17 Driving Unit II
FIG.18 Cooling Unit
FIG.19 Paper Exit
FIG.20 MPT Assy
FIG.21 Table Bypass
FIG.22 MPT Bypass Assy
FIG.23 Electrical Components I
FIG.24 Electrical Components II
FIG.25 Electrical Components III
FIG.26 Controller Box
FIG.27 Operation Unit
FIG.28 Options I
FIG.29 Options II
FIG.30 Accessories & Tools
FIG.31 Maintenance Kits
INDEX
2FZ/2F0/2HC-1
101 101
104 104
FIG. 1 Covers


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