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Make/Model Information:

  • Brand:   Kyocera-mita
  • Models included:
    • Kyocera-Mita TASKalfa-180
    • Kyocera-Mita TASKalfa-220

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English (EN)
  • Number of pages:   357
  • File size:  ∼ 26.40  MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMKT-1049

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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SERVICE
MANUAL
Published in October 2009
842KL113
2KLSM063
TASKalfa 180
TASKalfa 220
2KL/2KK
CONTENTS
1-1 Specifications
1-1-1 Specifications
1-1-2 Parts names
(1) Body
(2) Operation panel
1-1-3 Machine cross section
1-2 Installation
1-2-1 Installation environment
1-2-2 Unpacking and installation
(1) Installation procedure
(2) Setting initial copy modes
1-2-3 Installing the key counter (option)
1-2-4 Installing the cassette heater (option)
1-3 Maintenance Mode
1-3-1 Maintenance mode
(1) Executing a maintenance item
(2) Maintenance mode item list
(3) Contents of maintenance mode items
1-3-2 Management mode
(1) Using the management mode
(2) Job accounting
(3) Default setting
1-4 Troubleshooting
1-4-1 Paper misfeed detection
(1) Paper misfeed indication
(2) Paper misfeed detection conditions
(3) Paper misfeeds
1-4-2 Self-diagnosis
(1) Self-diagnostic function
(2) Self diagnostic codes
1-4-3 Image formation problems
(1) No image appears (entirely white)
(2) No image appears (entirely black)
(3) Image is too light.
(4) Background is visible
(5) A white line appears longitudinally.
(6) A black line appears longitudinally.
(7) A black line appears laterally
(8) One side of the copy image is darker than the other
(9) Black dots appear on the image
(10) Image is blurred
(11) The leading edge of the image is consistently misaligned with the original.
(12) The leading edge of the image is sporadically misaligned with the original
(13) Paper creases.
(14) Offset occurs.
(15) Image is partly missing
(16) Fusing is poor
(17) Image is out of focus.
(18) Image center does not align with the original center
1-4-4 Electric problems
1-4-5 Mechanical problems
1-5 Assembly and Disassembly
1-5-1 Precautions for assembly and disassembly
(1) Precautions
(2) Drum
(3) Toner
2KL/2KK-2
(4) How to tell a genuine Kyocera Mita toner container
1-5-2 Paper feed section
(1) Detaching and refitting the separation pulley
(2) Detaching and refitting the forwarding pulley and paper feed pulley
(3) Detaching and refitting the paper conveying unit
(4) Detaching and refitting the MP paper feed pulley and MP separation pad
(5) Detaching and refitting the left registration roller
(6) Detaching and refitting the right registration roller
1-5-3 Optical section
(1) Detaching and refitting the exposure lamp
(2) Detaching and refitting the scanner wires
(2-1) Detaching the scanner wires
(2-2) Fitting the scanner wires
(3) Detaching and refitting the ISU (reference)
(4) Detaching and refitting the laser scanner unit
(5) Adjusting the longitudinal squareness (reference)
1-5-4 Drum section
(1) Detaching and refitting the drum unit
(2) Detaching and refitting the drum separation claws
(3) Detaching and refitting the main charger unit
1-5-5 Developing section
(1) Detaching and refitting the developing unit
1-5-6 Transfer section
(1) Detaching and refitting the transfer roller
1-5-7 Fuser section
(1) Detaching and refitting the fuser unit
(2) Detaching and refitting the press roller
(3) Detaching and refitting the fuser heater
(4) Detaching and refitting the heat roller separation claws
(5) Detaching and refitting the heat roller
(6) Detaching and refitting the fuser thermistor
(7) Detaching and refitting the fuser thermostat
(8) Adjusting front position of the fuser unit (adjusting lateral squareness)
1-5-8 Others
(1) Detaching and refitting the eject unit
(2) Direction of installing the principal fan motors
1-6 Requirements on PWB Replacement
1-6-1 Upgrading the firmware
1-6-2 Adjustment-free variable resistors (VR)
1-6-3 Remarks on main/engine PWB replacement
1-6-4 Upgrading the printing system firmware
(1) Upgrade using PC/USB
(2) Upgrade using DIMM
2-1 Mechanical construction
2-1-1 Paper feed section
2-1-2 Optical section
(1) Image scanner section
(2) Laser scanner section
2-1-3 Drum section
2-1-4 Developing section
(1) Single component developing system
2-1-5 Transfer and separation sections
2-1-6 Fuser section
2-1-7 Eject and switchback sections
2-1-8 Duplex section
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout
(1) PWBs
(2) Switches and sensors
(3) Motors
2KL/2KK-2
(4) Others
2-3 Operation of the PWBs
2-3-1 Power source PWB
2-3-2 Main/engine PWB
2-3-3 Cassette PWB
2-3-4 Operation PWB
2-4 Appendixes
Maintenance parts list
Periodic maintenance procedures
Chart of image adjustment procedures
Wiring diagram
INSTALLATION GUIDE
DOCUMENT PROCESSOR
PAPER FEEDER
DUPLEX UNIT
Printing System (Z)
2KL/2KK
This page is intentionally left blank.
2KL/2KK
1-1 Specifications 1-1-1 Specifications
Printing system
Supported original types
Maximum original size: A3/Ledger
Original feed system
Paper weight
MP tray: 45 - 160 g/m2
Paper type
Letterhead, High Quality, Custom 1 to 8
MP tray: Plain, Transparency (OHP film), Rough, Vellum, Labels, Recycled,
Preprinted, Bond, Cardstock, Color (Colour), Prepunched, Letterhead,
Thick, Envelope, High Quality, Custom 1 to 8
Paper size
StatementR, Oficio II, 8K, 16K
MP tray: A3, B4, A4, A4R, B5, B5R, A5R, B6R, A6R, Folio, Ledger, Legal, Letter,
LetterR, Statement, Oficio II, 8K, 16K
A3, B4, A4, A4R, B5, B5R, A5R, B6R, A6R, Folio, Ledger, Legal, Letter,
LetterR, Hagaki, Oufuku Hagaki, Envelope DL, Envelope C5, Envelope C4,
Envelope #10 (Comm. #10), Envelope #9 (Comm. #9), Envelope #6
(Comm. #6 3/4), Envelope Monarch, ISO B5, Youkei 2, Youkei 4, Executive,
Statement, Oficio II, 8K, 16K, 16KR,
Zoom level
Auto mode: Preset zoom
Printing speed
A4/Letter: 18 sheets/min.
A4R/LetterR: 13 sheets/min.
A3/Ledger: 8 sheets/min.
B4/Legal: 8 sheets/min.
B5: 16 sheets/min.
B5R: 13 sheets/min.
A5R: 10 sheets/min.
22 ppm model
A4/Letter: 22 sheets/min.
A4R/LetterR: 13 sheets/min.
A3/Ledger: 10 sheets/min.
B4/Legal: 11 sheets/min.
B5: 20 sheets/min.
B5R: 13 sheets/min.
A5R: 10 sheets/min.
First copy time
Warm-up time
Power on: 17.2 s
Low power mode:10 s
Sleep mode: 17.2 s
Paper capacity
150 sheets (90 g/m2 or more)
MP tray: 100 sheets (A4/Letter or less),
25 sheets (B4/Legal or more)
Output tray capacity
Continuous copying
Light source
Scanning system
Photoconductor
Image write system
Charging system
Developing system
Toner: magnetism toner
Toner replenishing: Automatic from a toner container
Transfer system
Separation system
Cleaning system
2KL/2KK
Charge erasing system
Fusing system
Heat source: Halogen heaters
Abnormally high temperature protection devices: thermostats
Main memory
Maximum: 160 MB
Interface
Network interface: 1 (10 BASE-T/100 BASE-TX)
Resolution
Operating environment
Humidity: 15 to 80% RH
Altitude: 2500 m/8,202 ft maximum
Brightness: 1500 lux maximum
Dimensions
22 3/8" (W) x 21 1/2" (D) x 19 3/4" (H) (main body only)
Space required
33" (W) x 21 1/2" (D) (using MP tray)
Power source
220 to 240 V AC, 50 Hz, 5.1 A
Options
Duplex unit
Paper weight
Paper type
Paper size
StatementR, Oficio II, 8K, 16K
Power source
Dimensions
14 5/16" (W) x 2 1/8" (D) x 7 1/8" (H)
NOTE: These specifications are subject to change without notice.
2KL/2KK
1-1-2 Parts names
(1) Body
Figure 1-1-1
11 1210
1. Original cover (option)
2. Output tray
3. Operation panel
4. Cassette
5. Paper width adjusting tab
6. Paper length adjusting tab
7. Left cover handle
8. MP tray
9. MP tray extension
10. Slider
11. Contact glass
12. Original size indicator plates
13. Left cover
14. Front cover
15. Toner container release lever
16. Toner container
17. Charger cleaner rod
18. Waste toner box
19. Handles for transport
20. Main power switch
21. Main power switch cover
PARTS LIST
Published in May 2009
2KLPL070
842KL120
First Edition
TASKalfa 180
TASKalfa 220
1. Indicate parts number and parts description together with the machine model name when placing an order.
e.g. Parts Number Parts Name Machine Model Quantity
302KK34050 LABEL EMBLEM GDI 18 (18ppm) TASKalfa 180 1
302KK34040 LABEL EMBLEM GDI 22 (22ppm) TASKalfa 220 1
2. Symbols in the "Parts Number" column.
Parts with "" are component parts or sub-assemblies of the assembly appearing immediately above them.
e.g. Parts Number Parts Name Parts Number Parts Name
302KK94450 PARTS BYPASS PAD ASSY SP 302KK08180 MOUNT BASE MPF PAD
302KK08200 SPRING MPF PAD
Parts with "" are component parts or sub-assembly with "" appearing immediately above them.
e.g. Parts Number Parts Name Parts Number Parts Name
302KK93080 MC-460 2C910040 GRID
302C968290 CORONA WIRE MCH SP
Parts with "" indicate regular maintenance parts.
3. Items indicated in Description column as (OPTION) are Consumable parts.
CONTENTS
FIG. 1 Covers
FIG. 2 Frames 1
FIG. 3 Frames 2
FIG. 4 Paper Feed Section 1
FIG. 5 Paper Feed Section 2
FIG. 6 Paper Cassette
FIG. 7 Scanner Section 1
FIG. 8 Scanner Section 2
FIG. 9 Laser Scanner Section
FIG. 10 Image Formation Section
FIG. 11 Developing Section
FIG. 12 Fuser Section
FIG. 13 Drive Section 1
FIG. 14 Drive Section 2
FIG. 15 Exit Section
FIG. 16 Electrical Components 1
FIG. 17 Electrical Components 2
FIG. 18 Electrical Components 3
FIG. 19 Operation Section
FIG. 20 Options 1
FIG. 21 Options 2 & Tools
FIG. 22 DU-420
FIG. 23 PRINTING SYSTEM(Z)
INDEX
2KL/2KK
FIG. 1 Covers


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