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Make/Model Information:

  • Brand:   Panasonic
  • Models included:
    • Panasonic KX-FL513

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English (EN)
  • Number of pages:   266
  • File size:  ∼ 6.70  MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMPC-1012

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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© 2003 Panasonic Communications Co., Ltd. All
rights reserved. Unauthorized copying and
distribution is a violation of law.
KX-FL513RU
(for Russia)
High Speed Laser Fax and Copier
IMPORTANT INFORMATION ABOUT LEAD FREE, (PbF), SOLDERING
If lead free solder was used in the manufacture of this product the printed circuit boards will be marked PbF.
Standard leaded, (Pb), solder can be used as usual on boards without the PbF mark.
When this mark does appear please read and follow the special instructions described in this manual on the use of PbF and how
it might be permissible to use Pb solder during service and repair work.
ORDER NO. KMF0310714C3
1 INTRODUCTION 4
1.1. TRANSLATION LISTS 4
1.2. ABOUT LEAD FREE SOLDER (PbF: Pb free) 6
1.3. HOW TO RECOGNISE THAT Pb FREE SOLDER IS
USED 7
1.4. SAFETY PRECAUTIONS 8
1.5. INSULATION RESISTANCE TEST 8
1.6. FOR SERVICE TECHNICIANS 8
1.7. BATTERY CAUTION 8
1.8. AC CAUTION 9
1.9. PERSONAL SAFETY PRECAUTIONS 9
1.10. SERVICE PRECAUTIONS 11
1.11. FOR BEST PERFORMANCE 11
2 FEATURES AND SPECIFICATIONS 12
2.1. FEATURES 12
2.2. SPECIFICATIONS 13
2.3. OPTIONAL ACCESSORIES 13
3 INSTALLATION 14
3.1. LOCATION OF CONTROLS 14
3.2. CONNECTIONS 16
3.3. INSTALLATION 17
4 MAINTENANCE 29
4.1. MAINTENANCE ITEMS AND COMPONENT LOCATIONS
4.2. PRINTING 31
4.3. PRINTING (PAPER PICK UP) 32
4.4. SCANNING (ADF) 33
4.5. MAINTENANCE 34
4.6. DOCUMENT JAMS 37
4.7. RECORDING PAPER JAMS 38
5 DISASSEMBLY INSTRUCTIONS 41
5.1. UPPER MAIN CABINET SECTION 42
5.2. LOWER MAIN CABINET SECTION 43
5.3. HOW TO REMOVE THE OPERATION PANEL ASS’Y 44
5.4. HOW TO REMOVE THE PICK UP UNIT 45
5.5. HOW TO REMOVE THE PICK UP ROLLER 46
5.6. HOW TO REMOVE THE OPERATION BOARD 47
5.7. HOW TO REMOVE THE LOWER FLAME 48
5.8. HOW TO REMOVE THE SEPARATION RUBBER 48
5.9. HOW TO REMOVE THE TRANSFER ROLLER 49
5.10. HOW TO REMOVE THE SEPARATION ROLLER 50
5.11. HOW TO REMOVE THE BOTTOM PLATE 51
5.12. HOW TO REMOVE THE ANALOG BOARD 51
5.13. HOW TO REMOVE THE HIGH VOLTAGE POWER
BOARD 52
5.14. HOW TO REMOVE THE LASER UNIT 52
5.15. HOW TO REMOVE THE FAN UNIT 53
5.16. HOW TO REMOVE THE LOW VOLTAGE POWER
BOARD 53
5.17. HOW TO REMOVE THE SOLENOID 54
5.18. HOW TO REMOVE THE HANDSET HOLDER 54
5.19. HOW TO REMOVE THE MAIN MOTOR 55
5.20. HOW TO REMOVE THE FUSER UNIT 56
5.21. HOW TO REMOVE THE CIS 57
5.22. NOTE FOR ASSEMBLING 58
5.23. INSTALLATION POSITION OF THE LEAD 59
6 TROUBLESHOOTING GUIDE 60
6.1. USER RECOVERABLE ERRORS 60
6.2. PROGRAMMING AND LISTS 62
6.3. TEST FUNCTIONS 65
6.4. REMOTE PROGRAMMING 69
6.5. TROUBLESHOOTING DETAILS 77
7 CIRCUIT OPERATIONS 148
7.1. CONNECTION DIAGRAM 148
7.2. GENERAL BLOCK DIAGRAM 149
7.3. FACSIMILE SECTION 151
7.4. NCU SECTION 162
7.5. ITS (Integrated telephone System) and MONITOR
SECTION 164
7.6. CIS CONTROL SECTION 166
7.7. STEPPING MOTOR DRIVE SECTION 167
7.8. FAN MOTOR SECTION 171
7.9. SOLENOID DRIVE SECTION 173
7.10. LSU (Laser Scanning Unit) SECTION 174
7.11. SENSORS AND SWITCHES SECTION 176
7.12. OPERATION BOARD SECTION 185
7.13. LCD SECTION 186
7.14. HVPS (High Voltage Power Supply) SECTION 187
7.15. HEAT LAMP CONTROL CIRCUIT 189
7.16. POWER SUPPLY BOARD SECTION 195
8 REFERENCE MATERIALS DATA 198
8.1. PRINTING OPERATION PRINCIPLE 198
8.2. TERMINAL GUIDE OF THE ICs TRANSISTORS AND
DIODES 206
8.3. HOW TO REPLACE THE FLAT PACKAGE IC 207
8.4. DIGITAL BOARD SECTION 209
8.5. MODEM SECTION 211
8.6. TEST CHART 217
9 FIXTURES AND TOOLS 219
10 CABINET, MECHANICAL AND ELECTRICAL PARTS
LOCATION 220
10.1. GENERAL SECTION 220
10.2. OPERATION COVER SECTION (1) 221
10.3. OPERATION COVER SECTION (2) 222
10.4. OPERATION COVER SECTION (3) 223
10.5. PICK UP SECTION 224
10.6. FUSER SECTION 225
10.7. UPPER MAIN CABINET SECTION 226
10.8. LOWER MAIN CABINET SECTION (1) 227
10.9. LOWER MAIN CABINET SECTION (2) 228
10.10. LOWER CABINET SECTION (3) 229
10.11. ACTUAL SIZE OF SCREWS AND WASHER 230
CONTENTS
Page Page
KX-FL513RU
11 ACCESSORIES AND PACKING MATERIALS 231
12 REPLACEMENT PARTS LIST 232
12.1. CABINET AND ELECTRICAL PARTS 232
12.2. ACCESSORIES AND PACKING MATERIALS 234
12.3. DIGITAL BOARD PARTS 234
12.4. ANALOG BOARD PARTS 237
12.5. OPERATION BOARD PARTS 239
12.6. HIGH VOLTAGE POWER SUPPLY BOARD PARTS 240
12.7. LOW VOLTAGE POWER SUPPLY BOARD PARTS 240
12.8. EXIT SENSOR BOARD PARTS 241
12.9. DRUM AND TONER SENSOR BOARD PARTS 241
12.10. VARISTOR BOARD PARTS 241
12.11. FIXTURES AND TOOLS 241
13 FOR THE SCHEMATIC DIAGRAMS 243
14 SCHEMATIC DIAGRAM 244
14.1. DIGITAL BOARD (PCB1) 244
15 SCHEMATIC DIAGRAM 248
15.1. ANALOG BOARD (PCB2) 248
15.2. OPERATION BOARD (PCB3) 250
15.3. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) 252
15.4. LOW VOLTAGE POWER SUPPLY BOARD (PCB5) 253
15.5. EXIT SENSOR BOARD (PCB6) 254
15.6. DRUM AND TONER SENSOR BOARD (PCB7) 254
15.7. VARISTOR BOARD (PCB8) 254
16 PRINTED CIRCUIT BOARD 255
16.1. DIGITAL BOARD (PCB1) 255
16.2. ANALOG BOARD (PCB2) 257
16.3. OPERATION BOARD (PCB3) 259
16.4. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) 261
16.5. LOW VOLTAGE POWER SUPPLY BOARD (PCB5) 263
16.6. EXIT SENSOR BOARD PARTS (PCB6) 265
16.7. DRUM AND TONER SENSOR BOARD (PCB7) 265
16.8. VARISTOR BOARD (PCB8) 265
KX-FL513RU
RTL (Retention Time Limited)
1. The marking (RTL) indicates that the Retention Time is
limited for this item.
After the discontinuation of this assembly in production, the
item will continue to be available for a specific period of
time. The retention period of availability is dependent on the
type of assembly, and in accordance with the laws
governing parts and product retention.
After the end of this period, the assembly will no longer be
available.
2. Important safety notice
Components identified by mark have special
characteristics important for safety. When replacing any of
these components, use only manufacture´s specified parts.
3. The S mark means the part is one of some identical parts.
For that reason, it may be different from the installed part.
4. ISO code (Example : ABS-HB) of the remarks column
shows quality of the material and a flame resisting grade
about plastics.
5. RESISTORS & CAPACITORS
Unless otherwise specified;
All resistors are in ohms (?) k=1000?, M=1000k?
All capacitors are in MICRO FARADS (µF) P=µµF
*Type & Wattage of Resistor
12.1. CABINET AND ELECTRICAL
12.1.1. OPERATION COVER SECTION (1)
Part No. Part Name & Description Remarks
1 PFKR1029Z1 GUIDE,DOCUMENT L ABS-HB
2 PFKR1030Z1 GUIDE,DOCUMENT R ABS-HB
3 PFKE1030X1 GUIDE,DOCUMENT PS-HB
4 PFUS1222Z COIL SPRING,SLIDER
5 PFDG1015Y GEAR,SLIDER
6 PFQT2112Z LABEL,FACE DOWN
7 PFME1001Z SPACER ,DUMPER
8 PFHG1094Z RUBBER,DUMPER
9 PFJS08P33Z CONNECTOR,8P
Part No. Part Name & Description Remarks
10 PFBX1192Z1 PUSH BUTTON,DERC ABS-HB
11 PFBX1191Z1 PUSH BUTTON,NAVI ABS-HB
12 PFBC1100Z1 PUSH BUTTON,AUTO ANSWER ABS-HB
13 PFBC1098Z1 PUSH BUTTON,MENU ABS-HB
14 PFBX1193Z1 PUSH BUTTON,STP ABS-HB
15 PFBC1101Z1 PUSH BUTTON,COPY START ABS-HB
16 PFBC1099Z1 PUSH BUTTON,START ABS-HB
17 PFBX1190Z1 PUSH BUTTON,DIAL ABS-HB
18 PFGP1234W1 PANEL,LCD
19 PFGV1015Z COVER,TEL CARD
20 PFGD1050Z CARD,TEL NO
21 PFGG1190Z1 GRILL,SUB PS-HB
22 PFGB1003Z3 BADGE
23 PFGX1009Z RING,NAVI ABS-HB
24 PFGG1189R1 GRILLE,OPERATION PS-HB
12.1.2. OPERATION COVER SECTION (2)
Part No. Part Name & Description Remarks
30 PFUS1444Z SPRING,ERATH DOC.A
31 PFDG1320Z GEAR,DOC.FEED ROLLER POM
32 PFDJ1006Z SPACER,ROLLER POM
33 PFDN1066Z ROLLER
34 PFUS1506Z SPRING
35 PFHG1104Y RUBBER,SEPARATION
36 PFUS1437Y LEAF SPRING
37 PFUS1443Z SPRING,EARTH OP B
38 PFHX1679Z COVER,SHEET
39 PFJV1003Z COVER,DISCHARGE BRUSH
40 PFUV1065X COVER,OPERATION PANEL PS-HB
41 PFDE1209Z LEVER,DOC,DETECTION POM
42 PFUS1445Z SPRING,EARTH DOCUMENT B
43 PFUS1447Z SPRING,EARTH DOC ROLLER
44 PFUS1442Z SPRING,EARTH OP A
12.1.3. OPERATION COVER SECTION (3)
Part No. Part Name & Description Remarks
50 PFDS1010Z ROLLER,SEPARATION POM
51 PFDJ1063Y SPACER,SEPARATION ROLLER POM
52 PFDE1198Z ARM POM
53 PFDG1189Z GEAR
54 PFDG1295Z GEAR POM
55 PFUS1422Z COIL SPRING ,LOCK ARM
56 PFDE1199Z ARM,LOCK POM
57 PFDE1200Y SPACER,LOCK ARM POM
58 PFDG1296Z GEAR,SEPARATION POM
59 PFJS07P32Z CONNECTOR,7P
60 N2GZBE000006 CIS(CONTACT IMAGE SENSOR)
61 PFUS1440Y COIL SPRING,CIS
62 PFDF1098Z SHAFT,SUPPORT ROLLER
63 PFDR1044Y ROLLER ,DOC.SUPPORT POM
64 PFUS1441Y COIL SPRING,SUPPOR ROLLER
65 PFUG1017Z GUIDE,MIDDLE PS-HB
66 PFDG1297Z GEAR POM
67 PFDG1298Z GEAR POM
68 PFDE1201X ARM
69 PFUS1019Z TORSION SPRING
70 PFDG1299Z GEAR POM
71 PFDJ1042Z SPACER,TRANSFER ROLLER
72 PFUS1269Y COIL SPRING
73 PFDS1009Z ROLLER,TRANSFER
74 PFDG1294Z GEAR POM
75 PFMH1124Z METAL PARTS
76 PFZX2FL511M TRAY,DOCUMENT
77 PFDJ1051X SPACER
12 REPLACEMENT PARTS LIST
KX-FL513RU
16.6. EXIT SENSOR BOARD PARTS (PCB6)
KX-FL513RU EXIT SENSOR BOARD (PCB6)
AUTO-CHPCB-CH
PFUP1331ZB-B
PFUP1331ZB-B (PFUP1331YA-B)
PFUP1331ZB-B
1 23456789
A B CDEFGH I
16.7. DRUM AND TONER SENSOR BOARD (PCB7)
KX-FL513RU DRUM AND TONER SENSOR BOARD (PCB7)
AUTO-CHPCB-CH
PFUP1331ZB-C
PFUP1331ZB-C (PFUP1331YA-C)
1 23456789
A B CDEF
PFUP1331ZB-C
16.8. VARISTOR BOARD (PCB8)
KX-FL513RU VARISTOR BOARD (PCB8)
PFUP1331ZB-D
PCB-CH
PFUP1331ZB-D
PFUP1331ZB-D (PFUP1331YA-D)
1 23456789
A B CDEFGH I
KX-FL513RU


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