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Make/Model Information:

  • Brand:   Ricoh
  • Models included:
    • Ricoh Aficio 1060 (Ricoh B064)
    • Ricoh Aficio 1075 (Ricoh B065)
    • Ricoh Aficio 2060 (Ricoh B140)
    • Ricoh Aficio 2075 (Ricoh B141)
    • Ricoh Aficio 2060 SP (Ricoh B142)
    • Ricoh Aficio 2075 SP (Ricoh B143)
    • Ricoh Aficio 2051 (Ricoh B163)
    • Ricoh Aficio 2051 SP (Ricoh B228)

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English
  • Number of pages:   832
  • File size:  ∼ 35.35 MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMRH-1011

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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001361MIU
B064/B065/B140/B141/
B142/B143/B163/B228
RICOH GROUP COMPANIES
SERVICE MANUAL
TABLE OF CONTENTS
1. INSTALLATION
1.1 INSTALLATION REQUIREMENTS
1.1.1 OPERATING ENVIRONMENT
1.1.2 MACHINE LEVEL
1.1.3 MINIMUM SPACE REQUIREMENTS
1.1.4 DIMENSIONS
1.1.5 POWER REQUIREMENTS
1.2 MAIN MACHINE (B064/B065)
1.2.1 ACCESSORY CHECK
1.2.2 INSTALLATION PROCEDURE
Removing Tapes and Retainers
Connecting the ADF
Removing and Filling the Development Unit
Re-installing the Development Unit
Initializing the Drum Settings
Tandem Tray
Machine Level
Date/Time Setting
SP Codes
1.3 A3/DLT FEEDER KIT (B475)
1.3.1 ACCESSORY CHECK
1.3.2 INSTALLATION PROCEDURE
1.4 LCT (B473)
1.4.1 ACCESSORY CHECK
1.4.2 INSTALLATION PROCEDURE
Removing Tape
Preparing the Main Machine
Installing the LCT
1.5 LG/B4 FEEDER KIT (B474)
1.5.1 ACCESSORY CHECK
1.5.2 INSTALLATION PROCEDURE
1.6 3000-SHEET FINISHERS (B468/B469)
1.6.1 ACCESSORY CHECK
1.6.2 INSTALLATION PROCEDURE
Removing Tapes and Retainers
B468/B469 Installation
Selecting the Staple Supply Name
Enabling Booklet Binding
1.7 PUNCH UNIT (B377)
1.7.1 ACCESSORY CHECK
1.7.2 INSTALLATION PROCEDURE
1.8 COVER INTERPOSER TRAY (B470)
1.8.1 ACCESSORY CHECK
1.8.2 INSTALLATION PROCEDURE
Removing Tapes and Retainers
1.9 9-BIN MAILBOX (B471)
1.9.1 ACCESSORY CHECK
1.9.2 INSTALLATION PROCEDURE
Removing Tapes and Retainers
Installation
1.10 PRINTER/SCANNER KIT (G338), PRINTER KIT (G339)
1.10.1 ACCESSORY CHECK
1.10.2 INSTALLATION PROCEDURE
Inserting DIMMs
Installation Procedure
1.11 PS3 (B525-08)
1.11.1 INSTALLATION PROCEDURE
1.12 USB 2.0 (B525-01)
1.12.1 ACCESSORY CHECK
1.12.2 INSTALLATION PROCEDURE
1.12.3 USB SP SETTINGS
1.13 IEEE1394 (G561) FIREWIRE INTERFACE
1.13.1 ACCESSORY CHECK
1.13.2 INSTALLATION PROCEDURE
1.13.3 UP MODE SETTINGS FOR IEEE 1394
1.13.4 SP MODE SETTINGS FOR IEEE 1394
1.14 802.11B WIRELESS LAN (G628)
1.14.1 ACCESSORY CHECK
1.14.2 INSTALLATION PROCEDURE
1.14.3 UP MODE SETTINGS FOR WIRELESS LAN
1.14.4 SP MODE SETTINGS FOR 802.11B WIRELESS LAN
2. PREVENTIVE MAINTENANCE
2.1 PM TABLES
2.1.1 MAIN MACHINE
2.1.2 ADF
2.1.3 OPTIONAL PERIPHERAL DEVICES
LCT (Large Capacity Tray) B473
Cover Interposer Tray B470
3000-Sheet Finisher with 50-sheet stapler and Saddle-Stitching
B468B469
2.2 RELATED SP CODES
3. REPLACEMENT AND ADJUSTMENT
3.1 GENERAL CAUTIONS
3.1.1 DRUM
3.1.2 DRUM UNIT
3.1.3 TRANSFER BELT UNIT
3.1.4 SCANNER UNIT
3.1.5 LASER UNIT
3.1.6 CHARGE CORONA
3.1.7 DEVELOPMENT
3.1.8 CLEANING
3.1.9 FUSING UNIT
3.1.10 PAPER FEED
3.1.11 USED TONER
3.2 SPECIAL TOOLS AND LUBRICANTS
3.2.1 SPECIAL TOOLS
3.2.2 LUBRICANTS
3.3 OPERATION PANEL AND EXTERNAL COVERS
3.3.1 OPERATION PANEL
3.3.2 FRONT DOOR
3.3.3 RIGHT COVERS
3.3.4 LEFT COVERS
3.3.5 REAR COVERS
3.4 SCANNER
3.4.1 ADF AND TOP COVERS
Top Covers
3.4.2 EXPOSURE GLASS
3.4.3 SCANNER ORIGINAL SIZE SENSORS
3.4.4 LENS BLOCK
3.4.5 EXPOSURE LAMP
3.4.6 LAMP REGULATOR
3.4.7 SCANNER MOTOR DRIVE BOARD (SDRB)
3.4.8 SCANNER MOTOR
3.4.9 SCANNER HP SENSOR
3.4.10 SCANNER WIRE REPLACEMENT
Preparation for Removal
Wire Removal: Back
Wire Removal: Front
Attaching the New Wire
3.4.11 SCANNER HEATER
3.5 LASER UNIT
3.5.1 CAUTION DECALS
3.5.2 LD UNIT AND POLYGON MOTOR
3.5.3 LASER SYNCHRONIZATION DETECTOR REPLACEMENT
3.5.4 LASER UNIT ALIGNMENT
3.6 DRUM UNIT
3.6.1 DEVELOPMENT UNIT REMOVAL
Removal
Re-installation
Replacement with a used Development Unit
3.6.2 CHARGE CORONA UNIT
3.6.3 CHARGE CORONA WIRE AND GRID
3.6.4 CHARGE CORONA WIRE CLEANING PADS
3.6.5 OPC DRUM REMOVAL
3.6.6 QUENCHING LAMP
3.6.7 DRUM POTENTIAL SENSOR
3.6.8 CLEANING FILTER
3.6.9 CLEANING BLADE
3.6.10 CLEANING BRUSH
3.6.11 PICK-OFF PAWLS
3.6.12 ID SENSOR
3.6.13 DRUM MOTOR
3.6.14 TONER COLLECTION BOTTLE
3.6.15 TONER SEPARATION UNIT
3.6.16 OZONE FILTERS
3.6.17 OPTICS DUST FILTER
3.6.18 INTERNAL DUST FILTER
3.7 DEVELOPMENT UNIT
3.7.1 DEVELOPER REPLACEMENT
3.7.2 DEVELOPMENT FILTER
3.7.3 ENTRANCE SEAL AND SIDE SEALS
3.7.4 TD SENSOR
3.7.5 TONER END SENSOR
3.7.6 TONER SUPPLY MOTOR
3.7.7 DEVELOPMENT MOTOR
3.8 TRANSFER BELT UNIT
3.8.1 TRANSFER BELT UNIT
3.8.2 TRANSFER BELT
3.8.3 TRANSFER ROLLER CLEANING BLADE
3.8.4 DISCHARGE PLATE
3.8.5 TRANSFER POWER PACK
3.9 FUSING UNIT
3.9.1 FUSING UNIT
3.9.2 FUSING UNIT THERMISTORS AND THERMOSTATS
3.9.3 WEB CLEANING ROLLER
Web Unit Disassembly
Web Unit Assembly
3.9.4 WEB MOTOR AND WEB END SENSOR
3.9.5 PRESSURE ROLLER CLEANING UNIT
3.9.6 FUSING LAMPS, HOT ROLLER, AND PRESSURE ROLLER
Important Notes about Fusing Unit Assembly
3.9.7 PRESSURE ROLLER
3.9.8 STRIPPER PAWLS
3.9.9 NIP BAND WIDTH ADJUSTMENT
3.9.10 FUSING UNIT EXIT SENSOR
3.9.11 FUSING/EXIT MOTOR
3.9.12 FUSING EXIT AND EXIT UNIT ENTRANCE SENSORS
3.10 DUPLEX UNIT
3.10.1 DUPLEX UNIT REMOVAL
3.10.2 DUPLEX UNIT SIDE-TO-SIDE ADJUSTMENT
3.10.3 JOGGER FENCE ADJUSTMENT
3.10.4 DUPLEX MOTORS
Duplex Inverter Motor
Duplex Jogger and Transport Motors
3.10.5 DUPLEX TRANSPORT CLUTCH/JOGGER HP SENSOR
3.10.6 DUPLEX ENTRANCE SENSOR
3.10.7 DUPLEX TRANSPORT SENSOR 3
3.10.8 INVERTER EXIT SENSOR, TRANSPORT SENSORS 1 & 2
3.10.9 DUPLEX JOGGER BELT ADJUSTMENT
3.11 PAPER FEED
3.11.1 PAPER TRAY REMOVAL
Tandem Tray Removal
3.11.2 REAR FENCE RETURN SENSOR REPLACEMENT
3.11.3 REAR FENCE HP SENSOR REPLACEMENT
3.11.4 TANDEM RIGHT TRAY PAPER SENSOR REPLACEMENT
3.11.5 BOTTOM PLATE LIFT WIRE REPLACEMENT
3.11.6 TANDEM LCT PAPER SIZE CHANGE
3.11.7 PICK-UP, FEED, SEPARATION ROLLER REPLACEMENT
3.11.8 FEED UNIT
3.11.9 SEPARATION ROLLER PRESSURE ADJUSTMENT
3.11.10 RELAY SENSOR
3.11.11 BY-PASS PAPER SIZE DETECTION BOARD
3.11.12 BY-PASS TRAY ROLLERS
3.11.13 BY-PASS SEPARATION ROLLER PRESSURE
ADJUSTMENT
3.11.14 REGISTRATION SENSOR
3.11.15 REGISTRATION AND BY-PASS UNIT REMOVAL
3.12 PCBS AND HDD
3.12.1 BCU BOARD (BASE ENGINE CONTROL UNIT)
3.12.2 CONTROLLER BOARD
3.12.3 IPU BOARD (IMAGE PROCESSING UNIT)
3.12.4 DEVELOPMENT POWER PACK
3.12.5 PSU, PFC BOARDS
3.12.6 HDD
3.12.7 NVRAM
3.13 ADF
3.13.1 ADF COVERS
3.13.2 FEED UNIT
3.13.3 FEED BELT AND PICK-UP ROLLER
3.13.4 SEPARATION ROLLER
3.13.5 REGISTRATION SENSOR
3.13.6 ADF CONTROL BOARD
3.13.7 ORIGINAL WIDTH, INTERVAL, AND SKEW CORRECTION
SENSORS
3.13.8 ORIGINAL LENGTH SENSORS
3.13.9 DF POSITION AND APS SENSOR
3.13.10 OTHER ADF SENSORS
3.13.11 BOTTOM PLATE LIFT MOTOR
3.13.12 FEED MOTOR
3.13.13 EXIT MOTOR AND TRANSPORT MOTOR
3.13.14 PICK-UP ROLLER MOTOR AND HP SENSOR
3.13.15 CIS POWER SUPPLY BOARD AND CIS UNIT
3.13.16 ADF EXIT SENSOR
3.14 COPY IMAGE ADJUSTMENTS: PRINTING/SCANNING
3.14.1 PRINTING
Registration - Leading Edge/Side-to-Side
Blank Margin
Registration Buckle Adjustment
3.14.2 SCANNING
Registration: Platen Mode
Magnification
3.14.3 ADF SCANNING ADJUSTMENTS
Vertical Black Lines
DIP Switch Settings (ADF Main Board)
ADF Skew Correction
3.15 TOUCH SCREEN CALIBRATION
4. TROUBLESHOOTING
4.1 PROGRAM DOWNLOAD
4.1.1 OVERVIEW
4.1.2 RECOVERY METHODS
4.1.3 IMPORTANT SP CODES
4.1.4 DOWNLOAD ERROR CODES
4.2 CONTROLLER BOARD SELF-DIAGNOSTIC TEST
4.3 JAM DETECTION
4.3.1 SENSOR LOCATIONS
4.3.2 TIMING CHARTS
Feed, Transport, Feed Out: Face-up
Transport, Inverter, Feed Out: Face-down
Duplex Transport
4.4 SERVICE CALL CONDITIONS
4.4.1 SUMMARY
4.4.2 SC CODE DESCRIPTIONS
Scanning System
Image Development System (1)
Image Development System (2)
Feed, Transport, Duplexing, and Fusing Systems
Data Communication
Peripherals
Overall System
Miscellaneous
4.4.3 ADDITIONAL SC CODES PRINTED IN SMC REPORT
4.5 BLOWN FUSE CONDITIONS
4.6 COMMON PROBLEMS
5. SERVICE TABLES
5.1 SERVICE PROGRAM MODE
5.1.1 SERVICE PROGRAM MODE OPERATION
To Enter and Exit the SP Mode
To Switch to the Copy Window for Test Printing
Using the SP Mode
SP Mode Button Summary
5.2 RESETS
5.2.1 MEMORY ALL CLEAR: SP5801
5.2.2 SOFTWARE RESET
5.3 TEST PATTERN PRINTING
5.3.1 IPU FRONT/BACK TEST PATTERNS: SP2902 001,002
Test Pattern Table
5.3.2 PRINTING TEST PATTERN: SP2902 003
5.3.3 IPU PRINTING TEST PATTERN: SP2902 004
5.4 SOFTWARE UPDATE
5.4.1 OVERVIEW
5.4.2 SOFTWARE UPDATE PROCEDURE
GW Controller/BCU Update
Forced Update
Stamp Data Update
Operation Panel Software Update
Printer Update
Scanner Update
NIB Update
NetFile Firmware Update
NVRAM Firmware Update
5.5 USER TOOLS
5.5.1 OVERVIEW
5.5.2 SYSTEM SETTINGS
5.5.3 COPIER/DOCUMENT SERVER FEATURES
5.5.4 PRINTER
5.5.5 SCANNER
5.5.6 INQUIRY
5.5.7 COUNTER
5.6 SERVICE PROGRAM MODE TABLES
5.6.1 COPIER SERVICE TABLE
SP1-xxx Feed
SP2-xxx Drum
SP3xxx Processing
SP4-xxx Scanner
SP5-xxx Mode
SP6-xxx Peripherals
SP7-xxx Data Logs
5.6.2 PRINTER SERVICE TABLE
5.6.3 SCANNER SERVICE TABLE
5.7 INPUT/OUTPUT CHECK
5.7.1 INPUT CHECK: SP5803
5.7.2 OUTPUT CHECK: SP5804
5.7.3 ADF INPUT CHECK: SP6007
5.7.4 ADF OUTPUT CHECK: SP6008
6. DETAILED DESCRIPTIONS
6.1 OVERVIEW
6.1.1 PAPER PATH (WITH COVER INTERPOSER TRAY)
6.1.2 PAPER PATH (WITH 9-BIN MAILBOX)
6.1.3 DRIVE LAYOUT
6.2 BOARD STRUCTURE
6.2.1 BLOCK DIAGRAM
6.2.2 COMPONENT DESCRIPTIONS
BCU (Base Engine Control Unit)
Controller Board
MB (Mother Board)
IPU (Image Processing Unit)
SBU (Sensor Board Unit)
PFC (Paper Feed Control)
SDRB (Scanner Driver Board)
VIB (Video Interface Board)
DRB (Drive Board)
CNB (Connection Board)
HDD (Hard Disk Drive)
6.3 COPY PROCESS OVERVIEW
6.4 ADF
6.4.1 OVERVIEW
6.4.2 ADF DRIVE LAYOUT
6.4.3 PICK-UP ROLLER LIFT
6.4.4 BOTTOM PLATE LIFT
6.4.5 ORIGINAL SEPARATION
6.4.6 ORIGINAL TRANSPORT
6.4.7 ORIGINAL SKEW CORRECTION
6.4.8 ORIGINAL SIZE DETECTION
6.4.9 ADF SCANNING
6.4.10 JAM DETECTION
6.5 SCANNING
6.5.1 OVERVIEW
6.5.2 SCANNER DRIVE
6.5.3 ORIGINAL SIZE DETECTION
Sensors
Detection Timing
6.5.4 SCANNING MAGNIFICATION
Book Mode
6.5.5 AUTO IMAGE DENSITY (ADS)
Xenon Lamp ! CCD ADS
CIS ADS
6.6 IMAGE PROCESSING
6.6.1 OVERVIEW
6.6.2 IMAGE PROCESSING FLOW
6.6.3 IMAGE PROCESSING MODES
6.6.4 IMAGE QUALITY SP ADJUSTMENTS
6.6.5 RELATION BETWEEN THE SP AND UP SETTINGS
6.6.6 IMAGE PROCESSING TROUBLESHOOTING
6.7 LASER EXPOSURE
6.7.1 OVERVIEW
OPTICAL PATH
6.7.3 FOUR-BEAM EXPOSURE
6.7.4 COOLING FAN
6.7.5 LD SAFETY SWITCHES
6.8 DRUM UNIT
6.8.1 OVERVIEW
6.8.2 OPC DRUM
6.8.3 DRUM DRIVE
6.8.4 DRUM CHARGE
6.8.5 CHARGE CORONA WIRE CLEANING
6.8.6 DRUM PICK-OFF MECHANISM
6.8.7 DRUM CLEANING
6.8.8 DRUM VENTILATION AND OZONE FILTER
6.8.9 TONER RECYCLING
6.8.10 WASTE TONER COLLECTION
Mechanism
Error Detection
6.8.11 PROCESS CONTROL
What Happens at Power On
Drum Potential Sensor Calibration
Development Bias, Bias Grid, and LD Adjustment
ID Sensor Calibration (Vsg)
TD Sensor Calibration (Vref)
6.9 DEVELOPMENT AND TONER SUPPLY
6.9.1 OVERVIEW
Development Unit
Toner Supply
6.9.2 DEVELOPMENT UNIT
6.9.3 DEVELOPER/TONER MIXING (AGITATION)
6.9.4 DEVELOPMENT BIAS
6.9.5 TONER SUPPLY
6.9.6 DEVELOPMENT UNIT DRIVE AND VENTILATION
6.9.7 TONER END SENSOR
6.9.8 SHUTTER MECHANISM
6.9.9 TONER BOTTLE SUPPLY AND VENTILATION
6.9.10 TONER SUPPLY CONTROL
Sensor Control Mode
Pixel Count Toner Supply Mode
TD Sensor Initialization
Determining Vref
Toner Supply without ID Sensor and TD Sensors
Abnormal TD Sensor Output
Abnormal ID Sensor Output
Toner End Detection
Toner End Recovery
6.10 IMAGE TRANSFER AND PAPER SEPARATION
6.10.1 OVERVIEW
6.10.2 TRANSFER BELT LIFT
Mechanism
6.10.3 TRANSFER BELT CHARGE
6.10.4 TRANSFER CURRENT SETTINGS
6.10.5 TRANSFER CURRENT CIRCUIT
6.10.6 TRANSFER BELT DRIVE AND PAPER TRANSPORT
6.10.7 TRANSFER BELT CLEANING
6.10.8 ANTI-CONDENSATION HEATER
6.11 PAPER FEED
6.11.1 OVERVIEW
Tray Capacities
Built-in Feed Stations
By-pass Feed
Paper Registration
Jam Removal
6.11.2 DRIVE
6.11.3 TRAY AND PAPER LIFT MECHANISM – TRAY 2,3
Bottom Plate Lift
Lift Sensor
6.11.4 PAPER FEED AND SEPARATION MECHANISM
Paper Feed and Separation: No Paper Present
Paper Feed and Separation
Separation Roller Release Mechanism
6.11.5 PAPER NEAR-END AND PAPER END – TRAYS 2 AND 3
6.11.6 PAPER SIZE DETECTION
Tandem Tray (Tray 1)
Universal Paper Cassettes (Tray 2, 3)
6.11.7 ANTI-CONDENSATION HEATERS
6.11.8 TANDEM TRAY – TRAY 1
Overview
Connecting the Left and Right Sides of the Tray
Paper Lift/Remaining Paper Detection
Fence Drive
Rear Fence Drive
Tray Side-to-side Positioning
6.11.9 TRAY POSITIONING MECHANISM – TRAYS 1 TO 3
6.11.10 BY-PASS TRAY
By-pass Feed and Separation
By-pass Tray Paper End Detection
By-pass Paper Size Detection
6.11.11 PAPER REGISTRATION
Overview
Paper Registration Drive
Jam Removal at Paper Registration
6.12 IMAGE FUSING AND PAPER EXIT
6.12.1 OVERVIEW
6.12.2 FUSING MECHANISM
6.12.3 PRESSURE ROLLER
6.12.4 HOT ROLLER CLEANING
Overview
Web Drive
Web Near-end
Web End
6.12.5 FUSING UNIT ENTRANCE GUIDE
6.12.6 FUSING UNIT DRIVE
6.12.7 CPM DOWN MODE
6.12.8 FUSING TEMPERATURE CONTROL
6.12.9 EXIT
6.12.10 EXIT JUNCTION GATE
6.13 DUPLEX UNIT
6.13.1 OVERVIEW
6.13.2 DUPLEX DRIVE
6.13.3 INVERTER OPERATION
Inverter Feed-in and Jogging
Inverter Feed-out
6.13.4 DUPLEX TRAY FEED
6.13.5 DUPLEX INTERLEAVE FEED
6.14 ENERGY SAVER MODES
6.14.1 OVERVIEW
6.14.1 ENERGY SAVER MODE
Entering the energy saver mode
What happens in energy saver mode
Return to stand-by mode
6.14.2 LOW POWER MODE
Entering the low power mode
What happens in low power mode
Return to stand-by mode
6.14.3 AUTO OFF MODE
Entering auto off mode
What happens in auto off mode
Returning to stand-by mode
Disabling auto off mode
6.14.4 NIGHT MODE
Entering night stand-by and night modes
What happens in night stand-by and night modes
Returning to stand-by mode
PERIPHERALS
A3/DLT FEEDER KIT (B475)
1. REPLACEMENT AND ADJUSTMENT
1.1 BOTTOM PLATE LIFT WIRE REPLACEMENT
1.1.1 REMOVING THE LIFT WIRE
1.1.2 INSTALLING THE LIFT WIRE
2. DETAILS
LCT (B473)
1. REPLACEMENT AND ADJUSTMENT
1.1 EXTERNAL COVERS
1.2 PICK-UP/FEED/SEPARATION ROLLERS
1.3 PICK-UP SOLENOID
1.4 PAPER END SENSOR, UPPER COVER SWITCHES
1.5 TRAY MOTOR
1.6 PAPER STACK SENSOR
1.7 PAPER SIZE ADJUSTMENT
2. DETAILS
2.1 OVERVIEW
2.1.1 LCT MAIN COMPONENTS
2.1.2 LCT DRIVE LAYOUT
2.2 PAPER FEED AND SEPARATION
2.2.1 STARTING PAPER FEED
2.2.2 FEED AND SEPARATION
2.3 PAPER LIFT
2.4 PAPER HEIGHT DETECTION
2.5 PAPER END DETECTION
3000-SHEET FINISHERS (B468/B469)
1. REPLACEMENT AND ADJUSTMENT
1.1 EXTERNAL COVERS
1.2 POSITIONING ROLLER
1.3 INNER COVER
1.4 BRUSH ROLLER
1.5 LOWER TRAY PAPER HEIGHT SENSORS 1, 2
1.6 PROOF TRAY EXIT AND FULL SENSORS
1.7 EXIT SENSOR
1.8 FINISHER, STAPLER ENTRANCE SENSORS
1.9 SADDLE-STITCH STAPLER REPLACEMENT
1.10 PUNCH POSITION ADJUSTMENT
1.11 JAM DETECTION
1.12 DIP SW 100 (MAIN BOARD)
2. DETAILS
2.1 OVERVIEW
2.2 DRIVE LAYOUT
2.3 TRAY/STAPLER JUNCTION GATES
2.4 PRE-STACKING
2.5 VERTICAL LIFT MECHANISM
2.5.1 OVERVIEW
2.5.2 UPPER TRAY
Just After the Power is Switched on
Height Adjustment During Feed-Out
Upper Tray Full
2.5.3 LOWER TRAY
Just After the Power is Switched on
Positioning the Lower Tray for Feed-out
Lower Tray Height Adjustment During Feed-out
Lower Tray Full
2.6 SHIFT MECHANISM
2.7 PAPER POSITIONING
2.8 STAPLER
2.8.1 STAPLING MECHANISM
2.8.2 STAPLER MOVEMENT
Horizontal Stapler Movement
Rotational Stapler Movement
2.8.3 FEED OUT
2.9 BOOKLET FINISHING
2.9.1 OVERVIEW
2.9.2 BOOKLET STAPLING AND FOLDING
2.9.3 INITIAL FOLDING
2.9.4 FINAL FOLDING AND FEED-OUT
PUNCH UNIT (B377)
1. REPLACEMENT AND ADJUSTMENT
1.1 PUNCH POSITION ADJUSTMENT
2. DETAILS
2.1.1 PUNCH DRIVE MECHANISM
2.1.2 PUNCH WASTE COLLECTION
COVER INTERPOSER TRAY (B470)
1. REPLACEMENT AND ADJUSTMENT
1.1 EXTERNAL COVERS
1.2 FEED UNIT AND PICK-UP ROLLER
1.3 FEED BELT
1.4 GUIDE PLATE ADJUSTMENT
1.5 MAIN BOARD
1.6 MOTOR REPLACEMENT
1.6.1 VERTICAL TRANSPORT MOTOR
1.6.2 BOTTOM PLATE LIFT MOTOR
1.6.3 FEED MOTOR, TRANSPORT MOTOR
2. DETAILS
2.1 OVERVIEW
2.1.1 MAIN LAYOUT
2.1.2 DRIVE LAYOUT
2.1.3 PAPER SIZE DETECTION
2.1.4 PAPER PATH
2.2 PAPER FEED
Power On
Paper Separation and Feed
Bottom Tray Lift
Paper Near-end
Paper End
9-BIN MAILBOX (B471)
1. REPLACEMENT AND ADJUSTMENT
1.1 COVERS AND TRAYS
1.2 SENSORS
1.3 MAIN MOTOR AND CONTROL BOARD
2. DETAILS
2.1 OVERVIEW
2.1.1 MAIN COMPONENT LAYOUT
2.1.2 DRIVE LAYOUT
2.1.3 PAPER PATH
2.2 BASIC OPERATION
2.2.1 PAPER PATH
2.3 OVERFLOW DETECTION
2.3.1 OVERVIEW
2.3.2 DETECTION TIMING
2.4 PAPER MISFEED DETECTION TIMING
2.4.1 A4 SIDEWAYS (LEF) ! 1ST BIN TRAY
2.4.2 A4 SIDEWAYS (LEF) ! 2ND ~ 9TH BIN TRAY
PRINTER/SCANNER KIT (G338), PRINTER UNIT (G339)
1. DETAILS
1.1 MACHINE LAYOUT
1.2 CONTROLLER BOARD
1.2.1 CONTROLLER BOARD LAYOUT
1.2.2 CONTROLLER BOARD DIP SWITCHES
1.2.3 LED INDICATORS
1.3 ETHERNET BOARD
1.3.1 ETHERNET BOARD LAYOUT
1.3.2 ETHERNET BOARD OPERATION
1.4 IEEE1394 BOARD (FIREWIRE)
1.4.1 OVERVIEW
1.5 USB
1.5.1 SPECIFICATIONS
1.5.2 USB 1.1/2.0
1.5.3 USB CONNECTORS
1.5.4 PIN ASSIGNMENT
1.5.5 REMARKS ABOUT USB
Related SP Mode
1.6 IEEE802.11B (WIRELESS LAN)
1.6.1 SPECIFICATIONS
1.6.2 BLOCK DIAGRAM
1.6.3 TRANSMISSION MODES
Ad Hoc Mode
Infrastructure Mode
1.6.4 SECURITY FEATURES
Using the SSID in Ad hoc mode
1.6.5 WIRELESS LAN TROUBLESHOOTING NOTES
Communication Status
Channel Settings
Troubleshooting Procedure
2. SPECIFICATIONS
2.1 SCANNER
2.2 PRINTER
2.3 CONTROLLER BOARD CONFIGURATION
2.4 SOFTWARE ACCESSORIES
2.4.1 PRINTER
Printer Drivers
Printer Utility Software
2.5 PAPER SIZES SUPPORTED BY THE PRINTER
2.6 USB SPECIFICATIONS
2.7 IEEE 802.11B SPECIFICATIONS
SPECIFICATIONS
SPECIFICATIONS
1. GENERAL SPECIFICATIONS
1.1 COPIER
1.2 ADF
1.3 POWER CONSUMPTION
2. MACHINE CONFIGURATION
3. OPTIONAL EQUIPMENT
3.1 A3/DLT KIT B475
3.2 LCT (LARGE CAPACITY TRAY) B473
3.3 3000-SHEET FINISHER WITH SADDLE-STITCH AND
50-SHEET STAPLER B468
3.3.1 UPPER TRAY
3.3.2 LOWER TRAY
3.3.3 PROOF TRAY
3.3.4 STAPLE SPECIFICATIONS
3.3.5 LOWER TRAY
3.4 3000-SHEET FINISHER WITH 50-SHEET STAPLER B468
3.4.1 LOWER TRAY
3.4.2 PROOF TRAY
3.4.3 STAPLE SPECIFICATIONS
3.4.4 LOWER TRAY
3.5 PUNCH UNIT FOR B468/B469
3.6 COVER INTERPOSER TRAY B470
3.7 9-BIN MAILBOX B471
26 April, 2002 PROGRAM DOWNLOAD
Trouble-
shooting
4. TROUBLESHOOTING
4.1 PROGRAM DOWNLOAD
4.1.1 OVERVIEW
Here are some important points to keep in mind when downloading software:
• If an error interrupts download processing, the machine cannot operate normally
with the program software only partially downloaded.
• When download processing execution starts, “Downloading…” is displayed and
when downloading has completed successfully, the message is cleared.
• If the download is interrupted when the “Downloading …” message is displayed,
the machine does not attempt a re-try.
• The program that downloads firmware from an IC card is part of the GW
controller software. If downloading this software is interrupted, the program
stored in the machine may be corrupted. Because of this, it may not be possible
to restart the downloading program. (In addition, if the GW controller software
cannot be downloaded, other software on other IC cards cannot be downloaded.)
However, it may be possible to restart the program without replacing the board
by setting DIP SW 1 on the controller to ON, and re-starting.
4.1.2 RECOVERY METHODS
When an error occurs during downloading, an error code is displayed on the
operation panel.
• If the download procedure can be re-started, re-start the download procedure.
• If the download procedure cannot be downloaded for other than the GW
controller, replace the board where the downloaded program is stored.
• If the download procedure cannot be downloaded for the GW controller, set DIP
SW 1 to ON. Power the machine off and on to start the downloading program.
After downloading has completed, set the DIP SW to OFF then power the
machine off and on again.
B064/B065/B140/B141/B142/B143/B163/B228
TABLE OF CONTENTS
B064/B065/B140/B141/B142/B143/B163/B228 PARTS
LOCATION AND LIST
LOCATION OF UNIT
1.EXTERIOR 1
2.EXTERIOR 2
3.OPERATION PANEL
4.DF EXTERIOR
5.DF ORIGINAL FEED 1
6.DF ORIGINAL FEED 2
7.DF ORIGINAL TRANSFER 1
8.DF ORIGINAL TRANSFER 2
9.DF ORIGINAL TRANSFER 3
10.DF ORIGINAL TRANSFER 4
11.DF ORIGINAL EXIT
12.DF DRIVE/ELECTRICAL 1
13.DF DRIVE/ELECTRICAL 2
14.DF FRAME SECTION
15.OPTICS SECTION 1
16.OPTICS SECTION 2
17.OPTICS SECTION 3
18.OPTICS SECTION 4
19.LASER UNIT
20.TANDEM TRAY 1
21.TANDEM TRAY 2
22.TANDEM TRAY 3
23.UNIVERSAL TRAY
24.BY-PASS FEED TRAY
25.PAPER FEED UNIT 1
26.PAPER FEED UNIT 2
27.VERTICAL TRANSPORT
28.PAPER REGISTRATION 1
29.PAPER REGISTRATION 2
30.PAPER REGISTRATION 3
31.TONER HOPPER SECTION
32.TONER SUPPLY UNIT
33.DEVELOPMENT UNIT 1
34.DEVELOPMENT UNIT 2
35.PCU 1
36.PCU 2
37.PCU 3
38.PCU 4
39.TRANSFER BELT UNIT 1
40.TRANSFER BELT UNIT 2
41.FUSING UNIT 1
42.FUSING UNIT 2
43.FUSING UNIT 3 (B064/B065)
44.FUSING UNIT 3
(B140/B141/B142/B143/B163/B228)
45.FUSING UNIT 4 (B064/B065)
46.FUSING UNIT 4
(B140/B141/B142/B143/B163/B228)
47.PAPER EXIT SECTION 1
48.PAPER EXIT SECTION 2
49.PAPER EXIT SECTION 3
50.DUPLEX UNIT 1
51.DUPLEX UNIT 2
52.DUPLEX UNIT 3
53.DUPLEX UNIT 4
54.DUPLEX UNIT 5
55.DRIVE SECTION 1
56.DRIVE SECTION 2
57.TONER COLLECTION
58.ELECTRICAL SECTION 1
59.ELECTRICAL SECTION 2 (B064/B065)
60.ELECTRICAL SECTION 3
(B140/B141/B142/B143/B163/B228)
61.ELECTRICAL SECTION 4
(B140/B141/B142/B143/B163/B228)
62.ELECTRICAL SECTION 5
63.ELECTRICAL SECTION 6
64.ELECTRICAL SECTION 7
65.ELECTRICAL SECTION 8
66.UPPER FRAME 1
67.UPPER FRAME 2
68.UPPER FRAME 3
69.LOWER FRAME 1
70.LOWER FRAME 2
71.BCU BOARD (B064/B065)
72.BCU BOARD
(B140/B141/B142/B143/B163/B228)
73.IPU BOARD (B064/B065)
74.IPU BOARD
(B140/B141/B142/B143/B163/B228)
75.GW BOARD (B064/B065)
76.GW BOARD
(B140/B141/B142/B143/B163/B228)
77.DECAL AND DOCUMENTS
78.SPECIAL TOOLS
B064/B065/B140/B141/B142/B143/B163/B228 PARTS
PARTS INDEX
A812 PUNCH UNIT TYPE 850 PARTS LOCATION AND
1.PUNCH UNIT (A812)
A812 PUNCH UNIT TYPE 850 PARTS INDEX
PARTS INDEX
B328 COPY CONNECTOR CABLE TYPE 2105 PARTS
LOCATION AND LIST
1.COPY CONNECTOR (B328)
B328 COPY CONNECTOR CABLE TYPE 2105 PARTS
PARTS INDE
.......................................................... 2
B377 PUNCH KIT TYPE 1045 PARTS LOCATION AND
1.PUNCH KIT TYPE 1045 (B377)
B377 PUNCH KIT TYPE 1045 PARTS INDEX
PARTS INDEX
B452 KEY COUNTER BRACKET TYPE 1027 PARTS
LOCATION AND LIST
1.KEY COUNTER BRACKET (B452)
B452 KEY COUNTER BRACKET TYPE 1027 PARTS
PARTS INDEX
B468/B469 3000-SHEET FINISHER SR850/SR860 PARTS
LOCATION AND LIST
LOCATION OF UNIT
1.EXTERIOR (B468/B469)
2.PAPER TRANSFER (B468/B469)
3.SHIFT TRANSFER SECTION 1 (B468/B469)
4.SHIFT TRANSFER SECTION 2 (B468/B469)
5.SHIFT TRANSFER SECTION 3 (B468/B469)
6.STAPLE TRANSFER SECTION 1 (B468/B469) 16
7.STAPLE TRANSFER SECTION 2 (B468/B469) 18
8.STAPLE TRAY 1 (B468/B469)
9.STAPLE TRAY 2 (B468/B469)
10.STAPLE TRAY 3 (B468/B469)
11.STAPLE TRAY 4 (B468/B469)
12.PAPER CRIMP SECTION 1 (B468/B469)
13.PAPER CRIMP SECTION 2 (B468/B469)
14.UPPER PAPER EXIT (B468/B469)
15.LOWER PAPER EXIT 1 (B468/B469)
16.LOWER PAPER EXIT 2 (B468/B469)
17.DRIVE SECTION 1 (B468/B469)
18.DRIVE SECTION 2 (B468/B469)
19.ELECTRICAL SECTION (B468/B469)
20.FRAME SECTION (B468/B469)
21.MAIN CONTROL BOARD (B468)
22.MAIN CONTROL BOARD (B469)
23.DECAL AND DOCUMENTS (B468/B469)
B468/B469 3000-SHEET FINISHER SR850/SR860 PARTS
PARTS INDEX
B470 COVER INTERPOSER TRAY TYPE 1075 PARTS
LOCATION AND LIST
1.EXTERIOR (B470)
2.ORIGINAL FEED 1 (B470)
3.ORIGINAL FEED 2 (B470)
4.ORIGINAL FEED 3 (B470)
5.TRANSPORT SECTION (B470)
6.ELECTRICAL AND DRIVE (B470)
7.DECAL AND DOCUMENTS (B470)
B470 COVER INTERPOSER TRAY TYPE 1075 PARTS
PARTS INDEX
B471 MAIL BOX CS390 PARTS LOCATION AND LIST
1.EXTERIOR (B471)
2.PAPER EXIT 1 (B471)
3.PAPER EXIT 2 (B471)
4.PAPER EXIT 3 (B471)
5.DECAL AND DOCUMENTS (B471)
B471 MAIL BOX CS390 PARTS INDEX
PARTS INDEX
B473/B474/B475 LCT RT43/8½”x14” PAPER SIZE TRAY
TYPE 1075/A3/11”x17” TRAY UNIT TYPE 1075 PARTS
LOCATION AND LIST
1.EXTERIOR (B473)
2.PAPER FEED 1 (B473)
3.PAPER FEED 2 (B473)
4.TRAY DRIVE 1 (B473)
5.TRAY DRIVE 2 (B473)
6.TRAY DRIVE 3 (B473)
7.TRAY EXTENSION KIT (B474)
8.A3 PAPER TRAY KIT 1 (B475)
9.A3 PAPER TRAY KIT 2 (B475)
10.MAIN CONTROL BOARD (B473)
11.DECALS AND DOCUMENTS (B473/B475)
B473/B474/B475 LCT RT43/8½”x14” PAPER SIZE TRAY
TYPE 1075/A3/11”x17” TRAY UNIT TYPE 1075 PARTS
PARTS INDEX
B476 COPY TRAY TYPE 1075 PARTS LOCATION AND
1.COPY TRAY TYPE 1075 (B476)
B476 COPY TRAY TYPE 1075 PARTS INDEX
PARTS INDEX
B478 3000-SHEET FINISHER SR840 PARTS LOCATION AND
LOCATION OF UNIT
1.EXTERIOR (B478)
2.STAPLE TRAY 1 (B478)
3.STAPLE TRAY 2 (B478)
4.STAPLE TRAY 3 (B478)
5.STAPLE TRAY 4 (B478)
6.STAPLER UNIT (B478)
7.STAPLE TRANSPORT 1 (B478)
8.STAPLE TRANSPORT 2 (B478)
9.STAPLE TRANSPORT 3 (B478)
10.STAPLE TRANSPORT 4 (B478)
11.TRANSPORT SECTION 1 (B478)
12.TRANSPORT SECTION 2 (B478)
13.PAPER EXIT SECTION 1 (B478)
14.PAPER EXIT SECTION 2 (B478)
15.PAPER EXIT SECTION 3 (B478)
16.PAPER EXIT SECTION 4 (B478)
17.DRIVE SECTION (B478)
18.ELECTRICAL SECTION (B478)
19.FRAME SECTION 1 (B478)
20.FRAME SECTION 2 (B478)
21.DECAL AND DOCUMENT (B478)
B478 3000-SHEET FINISHER SR840 PARTS INDEX
PARTS INDEX
B513 JOGGER UNIT TYPE 1075 PARTS LOCATION AND
1.JOGGER UNIT (B513)
B513 JOGGER UNIT TYPE 1075 PARTS INDEX
PARTS INDEX
B531 PUNCH UNIT TYPE 1075/1090 PARTS LOCATION
AND LIST
1.PUNCH UNIT (B531)
B531 PUNCH UNIT TYPE 1075/1090 PARTS INDEX
PARTS INDEX
B659/B581/B582/B735 PRINTER/SCANNER UNIT TYPE
2075/IEEE1394/IEEE802.11B/SECURITY UNIT PARTS
LOCATION AND LIST
1.PRINTER/SCANNER/IEEE1394/IEEE802.11B
SECURITY UNIT
B659/B581/B582/B735 PRINTER/SCANNER UNIT TYPE
2075/IEEE1394/IEEE802.11B/SECURITY UNIT PARTS
PARTS INDEX
B660 Z-FOLDING UNIT TYPE 2105 PARTS LOCATION
AND LIST
1.EXTERIOR (B660)
2.PAPER TRANSFER 1 (B660)
3.PAPER TRANSFER 2 (B660)
4.FOLDER SECTION 1 (B660)
5.FOLDER SECTION 2 (B660)
6.FOLDER SECTION 3 (B660)
7.FOLDER SECTION 4 (B660)
8.FOLDER SECTION 5 (B660)
9.FOLDER SECTION 6 (B660)
10.DRIVE SECTION (B660)
11.ELECTRICAL SECTION (B660)
12.FRAME SECTION (B660)
B660 Z-FOLDING UNIT TYPE 2105 PARTS INDEX
PARTS INDEX
B674 3000-SHEET FINISHER SR861 PARTS LOCATION
AND LIST
LOCATION OF UNIT
1.EXTERIOR (B674)
2.PAPER TRANSFER (B674)
3.SHIFT TRANSFER SECTION 1 (B674)
4.SHIFT TRANSFER SECTION 2 (B674)
5.SHIFT TRANSFER SECTION 3 (B674)
6.STAPLE TRANSFER SECTION 1 (B674)
7.STAPLE TRANSFER SECTION 2 (B674)
8.STAPLE TRAY 1 (B674)
9.STAPLE TRAY 2 (B674)
10.STAPLE TRAY 3 (B674)
11.STAPLE TRAY 4 (B674)
12.STAPLE TRAY 5 (B674)
13.PAPER CRIMP SECTION 1 (B674)
14.PAPER CRIMP SECTION 2 (B674)
15.UPPER PAPER EXIT (B674)
16.LOWER PAPER EXIT 1 (B674)
17.LOWER PAPER EXIT 2 (B674))
18.DRIVE SECTION 1 (B674)
19.DRIVE SECTION 2 (B674)
20.ELECTRICAL SECTION (B674)
21.FRAME SECTION (B674)
22.DECAL AND DOCUMENTS (B674)
B674 3000-SHEET FINISHER SR861 PARTS INDEX
PARTS INDEX
B706 3000-SHEET FINISHER SR841 PARTS LOCATION
AND LIST
LOCATION OF UNIT
1.EXTERIOR (B706)
2.STAPLE TRAY 1 (B706)
3.STAPLE TRAY 2 (B706)
4.STAPLE TRAY 3 (B706)
5.STAPLE TRAY 4 (B706)
6.STAPLE TRAY 5 (B706)
7.STAPLER UNIT (B706)
8.STAPLE TRANSPORT 1 (B706)
9.STAPLE TRANSPORT 2 (B706)
10.STAPLE TRANSPORT 3 (B706)
11.STAPLE TRANSPORT 4 (B706)
12.TRANSPORT SECTION 1 (B706)
13.TRANSPORT SECTION 2 (B706)
14.PAPER EXIT SECTION 1 (B706)
15.PAPER EXIT SECTION 2 (B706)
16.PAPER EXIT SECTION 3 (B706)
17.PAPER EXIT SECTION 4 (B706)
18.DRIVE SECTION (B706)
19.ELECTRICAL SECTION (B706)
20.FRAME SECTION 1 (B706)
21.FRAME SECTION 2 (B706)
22.DECAL AND DOCUMENT (B706)
B706 3000-SHEET FINISHER SR841 PARTS INDEX
PARTS INDEX
G338/G339/G336/B525 PRINTER/SCANNER KIT TYPE
1075/IEEE1394/IEEE802.11B PARTS LOCATION AND
1.PRINTER/SCANNER/IEEE1394/IEEE802.11B
G338/G339/G336/B525 PRINTER/SCANNER KIT TYPE
1075/IEEE1394/IEEE802.11B PARTS INDEX
PARTS INDEX


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