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Make/Model Information:

  • Brand:   Ricoh
  • Models included:
    • Ricoh D027
    • Ricoh D029

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English (EN)
  • Number of pages:   1484
  • File size:  ∼ 88.70 MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMRH-1041

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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D027/D029
SERVICE MANUAL
(Book 1 of 2) 003984MIU
MAINFRAME
SM i D027/D029
D027/D029
TABLE OF CONTENTS
PRODUCT INFORMATION
1. PRODUCT INFORMATION
1.1 SPECIFICATIONS
1.2 OVERVIEW
1.2.1 COMPONENT LAYOUT
1.2.2 PAPER PATH
1.2.3 DRIVE LAYOUT
1.2.4 MACHINE CODES AND PERIPHERALS CONFIGURATION
1.3 GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR
PRODUCTS
INSTALLATION
2. INSTALLATION
2.1 INSTALLATION REQUIREMENTS
2.1.1 ENVIRONMENT
2.1.2 MACHINE LEVEL
2.1.3 MACHINE SPACE REQUIREMENTS
2.1.4 POWER REQUIREMENTS
2.2 OPTIONAL UNIT COMBINATIONS
2.2.1 MACHINE OPTIONS
2.2.2 CONTROLLER OPTIONS
2.2.3 FAX OPTIONS
2.2.4 OTHER OPTIONS
2.3 COPIER INSTALLATION
2.3.1 POWER SOCKETS FOR PERIPHERALS
2.3.2 INSTALLATION FLOW CHART
2.3.3 INSTALLATION PROCEDURE
Tapes and Retainers
Developer and Toner Bottles
D027/D029 ii SM
Paper Trays
Emblem and Decals
Manual Pocket Attachment
Initialize the Developer
Settings Relevant to the Service Contract
Settings for @Remote Service
2.3.4 MOVING THE MACHINE
2.3.5 TRANSPORTING THE MACHINE
2.4 PAPER FEED UNIT INSTALLATION (D351)
2.4.1 ACCESSORY CHECK
2.4.2 INSTALLATION PROCEDURE
2.5 2000-SHEET LCT
2.5.1 ACCESSORY CHECK
2.5.2 INSTALLATION PROCEDURE
2.6 1200-SHEET LCT (D353)
2.6.1 COMPONENT CHECK
2.6.2 INSTALLATION PROCEDURE
2.6.3 SIDE FENCE POSITION CHANGE
2.7 AUTO REVERSE DOCUMENT FEEDER (B802)
2.7.1 COMPONENT CHECK
2.7.2 INSTALLATION PROCEDURE
2.8 DOCUMENT FEEDER HA
NDLE TYPE 5
2.8.1 COMPONENT CHECK
2.8.2 INSTALLATION PROCEDURE
Preparing before Installing the DF Handle
Installing the DF Handle
2.9 1-BIN TRAY UNIT (D414)
2.9.1 COMPONENT CHECK
2.9.2 INSTALLATION PROCEDURE
2.10 SHIFT TRAY UNIT (D388)
2.10.1 COMPONENT CHECK
2.10.2 INSTALLATION PROCEDURE
2.11 BRIDGE UNIT (D386)
2.11.1 COMPONENT CHECK
2.11.2 INSTALLATION PROCEDURE
2.12 1000-SHEET FINISHER (B408)
SM iii D027/D029
2.12.1 ACCESSORY CHECK
2.12.2 INSTALLATION PROCEDURE
2.13 2000 (BOOKLET)/ 3000-SHEET FINISHER (B804/B805)
2.13.1 ACCESSORY CHECK
2.13.2 INSTALLATION PROCEDURE
Support Tray Installation
2.14 PUNCH UNIT
2.14.1 COMPONENT CHECK
2.14.2 INSTALLATION PROCEDURE
2.15 MECHANICAL COUNTER (NA ONLY)
2.15.1 INSTALLATION PROCEDURE
2.16 KEY COUNTER BRACKET
2.16.1 INSTALLATION PROCEDURE
2.17 KEY COUNTER INTERFACE UNIT
2.17.1 INSTALLATION PROCEDURE
2.18 COPY DATA SECURITY UNIT TYPE F (B829)
2.18.1 INSTALLATION
User Tool Setting
2.19 USB2.0/SD SLOT TYPE A
2.19.1 ACCESSO
RY CHECK
2.19.2 INSTALLATION PROCEDURE
2.19.3 TESTING THE SD CARD/USB SLOT
2.20 ANTI-CONDENSATION HEATER (SCANNER)
2.20.1 INSTALLATION PROCEDURE
2.21 TRAY HEATER
2.21.1 INSTALLATION PROCEDURE
2.22 ANTI-CONDENSATION HEATER TYPE A
2.22.1 COMPONENT CHECK
2.22.2 INSTALLATION PROCEDURE
Installing the Tray Heater in D351
Installing the Tray Heater in D352
Installing the Tray Heater in D387
2.23 CONTROLLER OPTIONS
2.23.1 OVERVIEW
I/F Card Slots
SD Card Slots
D027/D029 iv SM
2.23.2 SD CARD APPLI MOVE
Overview
Move Exec
Undo Exec
2.23.3 POSTSCRIPT 3
2.23.4 FILE FORMAT CONVERTER
2.23.5 IEEE1284
Installation Procedure
2.23.6 IEEE 802.11 A/G, G (WIRELESS LAN)
Installation Procedure
UP Mode Settings for Wireless LAN
SP & UP Mode Settings for IEEE 802.11 a/g, g Wireless LAN
2.23.7 BLUETOOTH
2.23.8 DATAOVERWRITESECURITY UNIT TYPE H (D377)
Before You Begin the Procedure
Seal Check and Removal
Installation Procedure
2.23.9 HDD ENCRYPTION UNIT
Before You Begin the Procedure
Seal Check and Removal
Installation Procedure
Recovery from a Device Problem
Restoring the Encryption key
Clearing the NVRAM
2.23.10 PICTBRIDGE
2-105
2.23.11 VM CARD TYPE I
Installation Procedure
2.23.12 BROWSER UNIT TYPE B
Installation Procedure
Update Procedure
2.23.13 GIGABIT ETHERNET
2.23.14 CHECK ALL CONNECTIONS
2.24 SCANNER ACCESSIBILITY OPTION TYPE 5000
2.24.1 INSTALLATION REQUIREMENTS
2.24.2 ACCESSORY CHECK
2.24.3 REMOVAL PROCEDURE
Rev. 12/2008
SM v D027/D029
PREVENTIVE MAINTENANCE
3. PREVENTIVE MAINTENANCE
3.1 MAINTENANCE TABLES
3.2 PM PARTS SETTINGS
3.2.1 BEFORE REMOVING THE OLD PM PARTS
3.2.2 AFTER INSTALLING THE NEW PM PARTS
3.2.3 PREPARATION BEFORE OPERATION CHECK
3.2.4 OPERATION CHECK
REPLACEMENT AND ADJUSTMENT
4. REPLACEMENT AND ADJUSTMENT
4.1 BEFOREHAND
4.2 SPECIAL TOOLS
4.3 IMAGE ADJUSTMENT
4.3.1 SCANNING
Scanner sub-scan magnification
Scanner leading edge and side-to-side registration
4.3.2 ARDF
ARDF side-to-side, leading edge registration and trailing edge
ARDF sub-scan magnification
4.3.3 REGISTRATION
Image Area
Leading Edge
Side to Side
Adjustment Standard
Paper Registration Standard
Adjustment Procedure
4.3.4 ERASE MARGIN ADJUSTMENT
4.3.5 COLOR REGISTRATION
Line Position Adjustment
4.3.6 PRINTER GAMMA CORRECTION
Copy Mode
Printer Mode
4.4 EXTERIOR COVERS
D027/D029 vi SM
4.4.1 FRONT DOOR
4.4.2 LEFT COVER
4.4.3 REAR COVER
4.4.4 RIGHT REAR COVER
4.4.5 OPERATION PANEL
4.4.6 PAPER EXIT COVER
4.4.7 INNER TRAY
4.4.8 DUST FILTER
4.4.9 OZONE FILTER
Ozone filters for the scanner unit
Ozone filter for the IH inverter
4.5 SCANNER UNIT
4.5.1 EXPOSURE GLASS
4.5.2 ORIGINAL LENGTH/WIDTH SENSORS
4.5.3 EXPOSURE LAMP
4.5.4 SCANNER MOTOR
4.5.5 SENSOR BOARD UNIT (SBU)
When reassembling
4.5.6 EXPOSURE LAMP STABILIZER
4.5.7 SIO (SCANNER IN/OUT) BOARD
4.5.8 SCANNER HP SENSOR
4.5.9 PLATEN COVER SENSOR
4.5.10 FRONT SCANNER WIRE
Reassembling the Front Scanner Wire
4.5.11 REAR SCANNER WIRE
Reassembling the Rear Scanner Wire
4.5.12 TOUCH PANEL POSITION ADJUSTMENT
4.6 LASER OPTICS
4.6.1 CAUTION DECAL LOCATION
4.6.2 LASER OPTICS HOUSING UNIT
Preparing the new laser optics housing unit
Before removing the old laser optics housing unit
Recovery procedure for no replacement preparation of laser optics
housing unit
Removing the old laser optics housing unit
Installing a new Laser Optics Housing Unit
SM vii D027/D029
After installing the new laser optics housing unit
4.6.3 POLYGON MIRROR MOTOR AND DRIVE BOARD
4.7 IMAGE CREATION
4.7.1 PCU
4.7.2 DRUM UNIT AND DEVELOPMENT UNIT
Developer
4.7.3 TONER COLLECTION BOTTLE
4.7.4 SECOND DUCT FAN
When reinstalling the second duct fan
4.7.5 THIRD DUCT FAN
When reinstalling the third duct fan
4.7.6 TONER PUMP UNIT
When you install the new toner pump unit
4.7.7 TONER END SENSOR
4.8 IMAGE TRANSFER
4.8.1 IMAGE TRANSFER BELT UNIT
4.8.2 IMAGE TRANSFER BELT CLEANING UNIT
4.8.3 IMAGE TRANSFER BELT
When reinstalling the image transfer belt
4.9 PAPER TRANSFER
4.9.1 PAPER TRANSFER ROLLER UNIT
4.9.2 PAPER TRANSFER UNIT
........................................................4-71
4.9.3 HIGH VOLTAGE SUPPLY BOARD - DISCHARGE PLATE
4.9.4 ID SENSOR BOARD
Cleaning for ID sensors
After installing a new ID sensor unit/board
4.9.5 TEMPERATURE AND HUMIDITY SENSOR
4.10 DRIVE UNIT
4.10.1 GEAR UNIT
When installing the drive unit
Adjustment after replacing the gear unit
4.10.2 REGISTRATION MOTOR
4.10.3 PAPER FEED MOTOR
4.10.4 DRUM/DEVELOPMENT MOTORS FOR M, C, AND Y
4.10.5 DRUM/DEVELOPMENT MOTOR-K
4.10.6 ITB DRIVE MOTOR
D027/D029 viii SM
4.10.7 FUSING/PAPER EXIT MOTOR
4.10.8 IMAGE TRANSFER BELT CONTACT MOTOR
4.10.9 DUPLEX INVERTER MOTOR
4.10.10 PRESSURE ROLLER CONTACT MOTOR
4.10.11 DUPLEX/BY-PASS MOTOR
4.10.12 PAPER TRANSFER CONTACT MOTOR
4.10.13 TONER TRANSPORT MOTOR
4.10.14 TONER COLLECTION UNIT
4.10.15 PAPER FEED CLUTCHES
4.10.16 DEVELOPMENT CLUTCH-Y
4.10.17 DEVELOPMENT CLUTCHES FOR M AND C
4.10.18 DEVELOPMENT CLUTCH-K
4.11 FUSING
4.11.1 PM PARTS
4.11.2 FUSING UNIT
4.11.3 HEATING ROLLER AND HEATING ROLLER BEARING .4-103
When re-installing the heating roller
4.11.4 FUSING CLEANING FELT
When attaching a new fusing cleaning felt
4.11.5 FUSING LAMP
4.11.6 FUSING DRIVE GEAR
4.11.7 PRESSURE ROLLER AND PRESSURE ROLLER BEARING4-113
When re-installing the pressure roller
4.11.8 HEATING ROLLER THERMISTOR
4.11.9 PRESSURE ROLLER THERMOSTAT
4.11.10 PRESSURE ROLLER THERMISTOR
4.11.11 ONE-WAY CLUTCH GEAR AND IDLE GEAR
When re-installing the idle gear
4.11.12 FUSING FAN
When installing the fusing fan
4.11.13 PAPER EXIT FAN
When installing the paper exit fan
4.11.14 IH (INDUCTION HEATING) INVERTER FAN
When installing the IH inverter fan
4.11.15 THERMOPILE
When cleaning the lens of the thermopile
SM ix D027/D029
4.11.16 PRESSURE ROLLER HP SENSOR
4.11.17 IH COIL FAN
4.11.18 IH COIL UNIT
4.12 PAPER FEED
4.12.1 PAPER FEED UNIT
4.12.2 PICK-UP, FEED AND SEPARATION ROLLERS
Tray 1 and Tray 2
4.12.3 TRAY LIFT MOTOR
4.12.4 VERTICAL TRANSPORT, PAPER OVERFLOW, PAPER END
AND PAPER FEED SENSOR
4.12.5 REGISTRATION SENSOR
4.12.6 BY-PASS PAPER SIZE SENSOR AND BY-PASS PAPER
LENGTH SENSOR
When reinstalling the by-pass paper size sensor
4.12.7 BY-PASS BOTTOM TRAY
4.12.8 BY-PASS PAPER END SENSOR
4.12.9 BY-PASS PICK-UP, FEED AND SEPARATION ROLLER,
TORQUE LIMITER
4.12.10 BY-PASS FEED CLUTCH
4.12.11 PAPER EXIT UNIT
4.12.12 FUSING EXIT, PAPER OVERFLOW, JUNCTION PAPER
JAM AND PAPER EXIT SENSOR
4.13 DUPLEX UNIT
4.13.1 DUPLEX UNIT
4.13.2 DUPLEX DOOR SENSOR
4.13.3 DUPLEX ENTRANCE SENSOR
4.13.4 DUPLEX EXIT SENSOR
4.14 ELECTRICAL COMPONENTS
4.14.1 BOARDS
4.14.2 CONTROLLER UNIT
4.14.3 CONTROLLER BOX RIGHT COVER
4.14.4 CONTROLLER BOX
When opening the controller box
When removing the controller box
4.14.5 IOB (IN/OUT BOARD)
4.14.6 BICU
D027/D029 x SM
When installing the new BICU
4.14.7 PSU
PSU bracket
PSU board
4.14.8 ITB POWER SUPPLY BOARD
4.14.9 HIGH VOLTAGE SUPPLY BOARD
4.14.10 HIGH VOLTAGE SUPPLY BOARD BRACKET
4.14.11 IH INVERTER
4.14.12 CONTROLLER BOARD
When installing the new controller board
4.14.13 HDD FAN
4.14.14 HDD
When installing a new HDD unit
Disposal of HDD Units
Reinstallation
4.14.15 NVRAM REPLACEMENT PROCEDURE
NVRAM on the BICU
NVRAM on the Controller
4.15 USING DIP SWITCHES
4.15.1 CONTROLLER BOARD
4.15.2 BICU BOARD
SYSTEM MAINTENANCE REFERENCE
5. SYSTEM MAINTENANCE REFERENCE
5.1 SERVICE PROGRAM MODE
5.1.1 SP TABLES
5.1.2 ENABLING AND DISABLING SERVICE PROGRAM MODE
Entering SP Mode
Exiting SP Mode
5.1.3 TYPES OF SP MODES
SP Mode Button Summary
Switching Between SP Mode and Copy Mode for Test Printing
Selecting the Program Number
Exiting Service Mode
Service Mode Lock/Unlock
SM xi D027/D029
5.1.4 REMARKS
Display on the Control Panel Screen
Others
5.2 FIRMWARE UPDATE
5.2.1 TYPE OF FIRMWARE
5.2.2 BEFORE YOU BEGIN
5.2.3 UPDATING FIRMWARE
Preparation
Updating Procedure
Error Messages
Firmware Update Error
Recovery after Power Loss
5.2.4 UPDATING THE LCDC FOR THE OPERATION PANEL
5.2.5 HANDLING FIRMWARE UPDATE ERRORS
Error Message Table
5.3 INSTALLING ANOTHER LANGUAGE
5.4 REBOOT/SYSTEM SETTING RESET
5.4.1 SOFTWARE RESET
5.4.2 SYSTEM SETTINGS AND COPY SETTING RESET
System Setting Reset
Copier Setting Reset
5.5 CONTROLLER SELF-DIAGNOSTICS
5.5.1 OVERVIEW
5.6 SD CARD APPLI MOVE
5.6.1 OVERVIEW
5.6.2 MOVE EXEC
5.6.3 UNDO EXEC
5.7 DOWNLOADING STAMP DATA
5.8 NVRAM DATA UPLOAD/DOWNLOAD
5.8.1 UPLOADING CONTENT OF NVRAM TO AN SD CARD
5.8.2 DOWNLOADING AN SD CARD TO NVRAM
5.9 ADDRESS BOOK UPLOAD/DOWNLOAD
5.9.1 INFORMATION LIST
5.9.2 DOWNLOAD
5.9.3 UPLOAD
5.10 USING THE DEBUG LOG
D027/D029 xii SM
5.10.1 OVERVIEW
5.10.2 SWITCHING ON AND SETTING UP SAVE DEBUG LOG..5-31
5.10.3 RETRIEVING THE DEBUG LOG FROM THE HDD
5.10.4 RECORDING ERRORS MANUALLY
5.10.5 NEW DEBUG LOG CODES
SP5857-015 Copy SD Card-to-SD Card: Any Desired Key
SP5857-016 Create a File on HDD to Store a Log
SP5857-017 Create a File on SD Card to Store a Log
5.11 CARD SAVE FUNCTION
5.11.1 OVERVIEW
Card Save:
5.11.2 PROCEDURE
5.11.3 ERROR MESSAGES
TROUBLESHOOTING
6. TROUBLESHOOTING
6.1 SERVICE CALL CONDITIONS
6.2 PROCESS CONTROL ERROR CONDITIONS
6.3 TROUBLESHOOTING GUIDE
6.3.1 IMAGE PROBLEMS
Stain on the outputs
6.3.2 STACK PROBLEM IN THE 1-BIN TRAY
6.4 JAM DETECTION
6.5 ELECTRICAL COMPONENT DEFECTS
6.6 SCANNER TEST MODE
6.6.1 SBU TEST MODE
6.6.2 IPU TEST MODE
SP4-904-1 Register Access
SP4-904-2 Image Path
D027/D029 SERVICE MANUAL APPENDICES
SEE D027/D029 SERVICE MANUAL APPENDICES SECTION FOR DETAILED TABLE
OF CONTENTS
SM xiii D027/D029
1000 SHEET FINISHER (B408)
SEE SECTION B408 FOR DETAILED TABLE OF CONTENTS
BOOKLET FINISHER & FINISHER
(B804/B805/D373/D374)
SEE SECTION B804/B805/D373/D374 FOR DETAILED TABLE OF CONTENTS
PAPER FEED UNIT PB3040 (D351)
SEE SECTION D351 FOR DETAILED TABLE OF CONTENTS
LCIT PB3050 (D352)
SEE SECTION D352 FOR DETAILED TABLE OF CONTENTS
BRIDGE UNIT BU3030D (D386)
SEE SECTION D386 FOR DETAILED TABLE OF CONTENTS
INTERNAL SHIFT TRAY SH3040 (D388)
SEE SECTION D388 FOR DETAILED TABLE OF CONTENTS
FAX OPTION TYPE C5000 (D393)
SEE SECTION D393 FOR DETAILED TABLE OF CONTENTS
1 BIN TRAY BN3070 (D414)
SEE SECTION D414 FOR DETAILED TABLE OF CONTENTS
Digital Color Copiers
(D027/D029-NA)
Parts Catalog
Model Product Code Model Product Code
Digital Copier D027/D029 Browser Unit Type E D430
ARDF DF3010 B802Bluetooth Interface Unit Type 3245Traditional
Paper Feed Unit PB3080 D387 Gigabit Ethernet Type B D377-21
Paper Feed Unit PB3040 D351File Format Converter Type ETraditional
LCIT PB3050 D352Camera Direct Print Card Type GTraditional
LCIT RT3000 D353
DataOverwriteSecurity
Unit Type H D377-16
Bridge Unit BU3030 D386
Copy Data Security Unit
Type F B829
Internal Shift Tray SH3040 D388 HDD Encryption Unit Type ATraditional
Caster Table Type A D446Key Counter Bracket Type HTraditional
ADF Handle Type B D366-10USB2.0/SD Slot Type A D422
Platen Cover Type 3800CTraditional
1 Bin Tray BN3070 D414
Booklet Finisher SR3020 B804
Punch Unit Type 3260 NA 3/2Traditional
Punch Unit Type 3260 EU 2/4Traditional
Punch Unit Type 3260 SC B702
Finisher SR3030 B805
SR790 B408
Hand Set Type 1018 B433
Memory Unit Type B G578
Fax Option Type C5000 D393
G3 Interface Unit Type C5000Traditional
IEEE 802.11a/g Interface Unit Type JTraditional
IEEE 802.11g Interface Unit Type KTraditional
IEEE 1284 Interface Board Type ATraditional
PostScript3 Unit Type C3300Traditional
VM Card Type I D430


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