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Make/Model Information:

  • Brand:   Sharp
  • Models included:
    • Sharp AL-1215
    • Sharp AL-1530CS
    • Sharp AL-1540CS
    • Sharp AL-1551CS

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English (EN)
  • Number of pages:   173
  • File size:  ∼ 14.35 MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMSP-1018

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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CONTENTS
Parts marked with “ ” are important for maintaining the safety of the machine. Be sure to replace these parts
with the replacement parts specified to maintain the safety and performance of the machine.
SHARP CORPORATION
This document has been published to be used
for after sales service only.
The contents are subject to change without notice.
SERVICE MANUAL
CODE : 00ZAL1551CS1E
DIGITAL LASER COPIER/
DIGITAL MULTIFUNCTIONAL
SYSTEM
AL-1215
AL-1530CS
AL-1540CS
MODEL AL-1551CS
[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[ 2 ] SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
[ 3 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . 4 - 1
[ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
[ 6 ] COPY PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
[ 7 ] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
[ 8 ] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
[ 9 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
[10] SIMULATION, TROUBLE CODES . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
[11] USER PROGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
[12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1
[13] CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1
(AL-1551CS)
CONTENTS
[1] GENERAL
1. Major functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
[2] SPECIFICATIONS
1. Basic Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2. Operation specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Copy performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
4. GDI Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
5. Scan function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
6. SPF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
7. RSPF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
[3] CONSUMABLE PARTS
1. Supply system table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
2. Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3. Production control number(lot No.) identification . . . . . . . . . 3-2
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
2. Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
3. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4. Motors and solenoids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
5. Sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
[5] UNPACKING AND INSTALLATION
1. Copier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
2. Cautions on handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
3. Checking packed components and accessories . . . . . . . . . 5-1
4. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5. Removing protective packing materials . . . . . . . . . . . . . . . . 5-2
6. Installing the TD cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
7. Loading copy paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
8. Power to copier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
9. Software for the AL-1200 (USB) series . . . . . . . . . . . . . . . . 5-3
10. Connecting the interface cable . . . . . . . . . . . . . . . . . . . . . . 5-8
11. Parallel interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
12. USB interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
13. Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
[6] COPY PROCESS
1. Functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
2. Outline of print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
3. Actual print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
[7] OPERATIONAL DESCRIPTIONS
1. Outline of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
2. Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
3. Laser unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3
4. Fuser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3
5. Paper feed section and paper transport section. . . . . . . . . .7-4
6. Process unit new drum detection mechanism . . . . . . . . . . .7-7
7. SPF section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7
8. D-D (Duplex to Duplex) mode paper/
document transport (Duplex model) . . . . . . . . . . . . . . . . . . .7-8
[8] DISASSEMBLY AND ASSEMBLY
1. High voltage section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
2. Operation panel section . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
3. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3
4. Fusing section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
5. Tray paper feed/transport section. . . . . . . . . . . . . . . . . . . . .8-7
6. Manual paper feed section . . . . . . . . . . . . . . . . . . . . . . . . .8-13
7. Rear frame section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-17
8. Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18
9. SPF section (SPF model only) . . . . . . . . . . . . . . . . . . . . . .8-18
10. 2nd cassette section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-21
11. Duplex motor section (RSPF model only). . . . . . . . . . . . . .8-23
12. Reverse roller section (RSPF model only) . . . . . . . . . . . . .8-23
13. RSPF section (RSPF model only) . . . . . . . . . . . . . . . . . . .8-24
[9] ADJUSTMENTS
1. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
2. Copy density adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . .9-4
3. High voltage adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-5
4. Duplex adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6
[10] SIMULATION, TROUBLE CODES
1. Entering the simulation mode . . . . . . . . . . . . . . . . . . . . . . .10-1
2. List of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2
3. Contents of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . .10-3
4. Trouble codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-15
[11] USER PROGRAM
1. Functions that can be set with user programs . . . . . . . . . .11-1
2. Change the setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
3. Density level adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . .11-2
4. Toner save mode setup and cancel . . . . . . . . . . . . . . . . . .11-2
[12] ELECTRICAL SECTION
1. Block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1
2. Circuit descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-3
[13] CIRCUIT DIAGRAM
1. MCU PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-1
2. OPERATION PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-10
3. I/F PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-11
4. POWER SUPPLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-12
5. ACTUAL WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . .13-14
q PARTS GUIDE
CONTENTS
Because parts marked with "!" is indispensable for the machine safety maintenance and poeration, it must
be replaced with the parts specific to the product specification.
SHARP CORPORATION
This document has been published to be used
for after sales service only.
The contents are subject to change without
CODE:00ZAL1551CSP1
DIGITAL LASER COPIER /
DIGITAL MULTIFUNCTIONAL SYSTEM
AL-1215
AL-1530CS
AL-1540CS
MODEL AL-1551CS
(AL-1551CS)
1 Exteriors
2 Original cover unit (AL-1215/1530CS)
3 RSPF exteriors (AL-1551CS)
4 RSPF transport unit (AL-1551CS)
5 SPF exteriors (AL-1540CS)
6 SPF transport unit (AL-1540CS)
7 RSPF SPF pick up unit
(AL-1540CS/1551CS)
8 Operation panel
9 Side door unit
F Optical frame
G LSU unit
H Delivery paper guide unit
I Middle frame
J Base plate unit 1
K Base plate unit 2
L Fusing unit
M Drive unit
N Single manual paper feeding cover unit
(AL-1215/1530CS/1540CS)
O Multi manual paper feeding cover unit
(AL-1551CS)
P Single manual paper feeding unit
(AL-1215/1530CS/1540CS)
Q Multi manual paper feeding unit
(AL-1551CS)
R Socket holder unit
S TC case unit
T 250 sheets tray
U Harness
V 2ND frame unit (AL-1551CS)
W 2ND paper feeding unit (AL-1551CS)
X Packing material & accessories
Y Operation PWB
Z MCU PWB
[ IF PWB
\ DC power supply PWB
DEFINITION
The definition of each Rank is as follows and also noted in the list
A: Parts necessary to be stocked as High usage parts.
B: Parts necessary to be stocked as Standard usage parts.
C: Low usage parts.
D: Parts necessary for refurbish.
E: Unit parts recommended to be stocked for efficient after sales service.
Please note that the lead time for the said parts may be longer than normal parts.
S: Consumable parts.
Please note that the following parts used in Copier under the same description are classified into A or B Rank depending upon
the place used.
Example: Gear made of Metal, Sprocket, Bearing, Belt made of Rubber, Spring clutch mechanism.
ARank : The parts which may be with the revolution or loading.
BRank : Parts similar to A Rank parts, but are not included in Rank A.
Because parts marked with " !" is indispensable for the machine safety maintenance and operation, it must be replaced with
the parts specific to the product specification.
F Other than this Parts Guide, please refer to documents Service Manual(including Circuit Diagram)of this model.
F Please use the 13 digit code described in the right hand corner of front cover of the document, when you place an order.
F For U.S. only-Use order codes provided in advertising literature. Do not order from parts department.
1 Exteriors
2 Original cover unit (AL-1215/1530CS)
NO. PARTS CODE PRICE
RANK DESCRIPTION
1 CCAB-0003QS22 AS N D Front cover
2 LSOU-0001QSJZ AY N D Delivery tray
3 XEBSE30P08000 AA C Screw(38)
4 LSOU-0008QSJZ AH N D Extension tray
5 XEBSE40P12000 AA C Screw(412)
6 PTPE-0041QSZZ AB N C Glass fixing tape B
7 DHAI-0285QSZZ AK N C OP-MCU harness
8 PSHEZ0369QSZZ AE N C Shading sheet
9 XBBSE30P08000 AA C Screw(38)
10 GCAB-0061QSZZ AK N D Left exterior
11 TLABH0387QSZZ AF N C Operation instruction label
12 GCOV-0045QSZZ AG N D Rear cover SPF (AL-1540CS/1551CS)
GCOV-0045QSZ1 AG N D Rear cover OC (AL-1215/1530CS)
13 CFIX-0021QS01 AG N D Glass fixing plate
14 PGLSP0007QSZZ AV N B Table glass
15 PTPE-0040QSZZ AC N C Glass fixing tape A
16 PCOVP0040QSJZ AL N D Rear exterior cover SPF (AL-1540CS/1551CS)
17 GCAB-0062QSZ1 AL N D Right exterior OC (AL-1215/1530CS)
GCAB-0062QSZZ AL N D Right exterior (AL-1540CS/1551CS)
18 GCAB-0004QSJZ AX N D Rear exterior (AL-1215/1530CS)
GCAB-0026QSJZ AZ N D Rear exterior SPF (AL-1540CS/1551CS)
19 TCAUA0770FCZZ AB D Service caution label
20 PMLT-0024QSZZ AC C Fan cushion
21 PFILZ0002QSZZ AL D Ozone filter
22 PTPE-0044QSZZ AC N C Slit glass tape (AL-1540CS/1551CS)
23 PGLSP0008QSZZ AH N B SPF glass (AL-1540CS/1551CS)
24 PSHEZ0181QSJZ AC N C Rear cabinet maylar
25 PTPE-0010QSZZ AC C Slit glass tape (AL-1540CS/1551CS)
501 CFIX-0021RS51 BB N E Table unit
NO. PARTS CODE PRICE
RANK DESCRIPTION
1 GCOVH0003QSJZ AL N D OC cover S
2 GCOVH0004QSJZ AW N D OC cover M
3 PCUSS0024QSZZ AV N D OC mat
(Unit)
901 CCOVH0004RS54 BF N E OC cover unit
1 Exteriors
2 Original cover unit (AL-1215/1530CS)
3 RSPF exteriors (AL-1551CS)
NO. PARTS CODE PRICE
RANK DESCRIPTION
1 LSOU-0035QSZZ AR N D Original tray
2 LPLTP0011QSJZ AH N C Control plate F
3 LPLTP0012QSJZ AH N C Control plate R
4 NGERR0377FCZZ AD C Manual feeding rack gear
5 XEPSD30P08X00 AA C Screw(38X)
6 NGERH0193FCZZ AB C Manual feeding gear
7 MSPRP0059QSZZ AD C Control plate spring
9 LSOU-0006QSZZ AL D Middle tray
10 PCOVP0022QSJZ AT N C Upper cover
11 CFRM-0011RS59 BG N E RSPF pick up unit
12 LBNDJ0013FCZ1 AA C Wire band
PRP00820
AL-1215
AL-1530CS
AL-1215 AL-1540CS
AL-1551CS
AL-1530CS
AL-1551CS
AL-1540CS
PRP00821


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