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Make/Model Information:

  • Brand:   Xerox
  • Models included:
    • Xerox Phaser 6200

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English
  • Number of pages:   386
  • File size:  ∼ 11.78  MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMXX-1027

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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Table of Contents˙xiii
Table of Contents
Power Safety Precautions˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Electrostatic Discharge (ESD) Precautions˙. . . . . . . . . . . . . . . . . v
Service Safety Summary˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Servicing Electrical Components˙. . . . . . . . . . . . . . . . . . . . . . . . .˙vii
Regulatory Specifications˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .viii
Manual Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
General Information˙1
Phaser 6200 Color Laser Printer Overview . . . . . . . . . . . . . . . . . . . . 2
Printer Memory and RAM Capabilities. . . . . . . . . . . . . . . . . . . . . 3
Parts of the Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CRC Life Counter Behavior˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Front Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Image Processor Board˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Printer Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Functional Specifications˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Electrical Specifications˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Environmental Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Media and Tray Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . .14
Error Messages and Codes˙17
Service Flowchart˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Using the Troubleshooting Procedures˙. . . . . . . . . . . . . . . . . . . .21
Service Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Service Diagnostics Tests and Functions Table . . . . . . . . . . . . .24
Troubleshooting Procedures ˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Troubleshooting˙81
System Boot Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Power On Self Test (POST)˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
POST Diagnostics Test Descriptions. . . . . . . . . . . . . . . . . . . . . .85
Power Supply˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Front Panel and Printer Malfunctions. . . . . . . . . . . . . . . . . . . . . . . . .87
xiv˙Phaser 6200 Color Laser Printer - Service Manual
Engine Power-Up Sequence˙. . . . . . . . . . . . . . . . . . . . . . . . . . . .87
AC Power Supply Troubleshooting . . . . . . . . . . . . . . . . . . . . . . .88
DC Power Supply Troubleshooting . . . . . . . . . . . . . . . . . . . . . . .88
Media Jams and the Paper Path . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Operating System and Application Problems. . . . . . . . . . . . . . . . . . .92
Macintosh printing problems . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Windows printing problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Network Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
Print-Quality Problems˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
Test Prints, Adjustments and NVRAM˙109
Service Test Prints˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Analyizing the CMYK Sample Page˙ . . . . . . . . . . . . . . . . . . . . . 110
Analyizing the RGB Sample˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Analyizing the Test Pattern Sample. . . . . . . . . . . . . . . . . . . . . . 111
Analyizing the 600 x 600 Service Test Print˙ . . . . . . . . . . . . . . . 112
Color Calibration˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Color Registration˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Margin Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Resetting NVRAM˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
PostScript NVRAM Resets˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Service Diagnostics PostScript NVRAM Resets . . . . . . . . . . . . 116
Cleaning and Maintenance˙117
FRU Disassembly
Removal and Replacement Procedures˙119
Orientation of the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
General Notes on Disassembly˙. . . . . . . . . . . . . . . . . . . . . . . . . 124
FRU Parts List˙253
Table of Contents ˙xv
Theory of Operation˙301
Summary of the Printing Process. . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Overview ˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Print Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Printer Controls˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Control of Paper Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Laser Quantity Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
Process Control˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Bias Control˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Toner Density Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
Color Registration Control˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
Transfer Roller Assembly Control . . . . . . . . . . . . . . . . . . . . . . . 311
Toner Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
Fuser Control˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
Paper Path of the Printer˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Paper Path Route.˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
Major Assemblies and Functions˙. . . . . . . . . . . . . . . . . . . . . . . . . . . 316
Plug/Jack Locator Maps˙341
Print Engine Plug/Jack Locator Table˙ . . . . . . . . . . . . . . . . . . . . . . . 341
High-Capacity Feeder Plug/Jack Locator Table. . . . . . . . . . . . . . . . 349
Wiring Diagrams˙351
Main Wiring Diagram˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353
Paper Tray 1˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
Drive Section˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
Developer Section 1˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
Developer 2˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
Fuser Assembly˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
Laser Unit˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
Xerographics 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
Xerographics 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
Paper Feed˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
Image Processor Board˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
High-Capacity Feeder Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . 364
Drive Section˙. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
Paper Tray 2˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
Paper Tray 3˙ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
Troubleshooting˙81
Troubleshooting
This section is for troubleshooting electrical, system power-up, print-quality, media
jams and paper path problems. For information on troubleshooting error codes, hard
stop and fatal errors, refer to the section "Error Messages and Codes" on page˙17.
Troubleshooting is ordered as follows:
Contents
System power-up and POST 83
System Boot Sequence 83
Power On Self Test (POST) 83
Power Supply and Printer Malfunctions 86
Printer does not come to Ready 87
Front Panel Troubleshooting 87
AC Power Supply Troubleshooting 88
DC Power Supply Troubleshooting 88
Media Jams and the Paper Path 90
Media based problems 90
Multiple-sheet pick 90
Mis-pick 90
Skewed Image 90
Damaged prints 91
Fuser Jams 91
Exit Jams 91
Operating System and Application Problems 92
Networking Problems 93
Print-Quality Problems 94
Isolating Print Quality Problems
Repeating Defect Identification Chart 95
Using the ?Print Engine? only test print 96
Light Prints 97
Light Print in only one color 98
Blank Prints 99
Solid Black Prints 100
Dirty Prints 101
82˙Phaser 6200 Color Laser Printer - Service Manual
Missing Band, Voids Or Streaks in a Single Color or All Colors Parallel
to Leading Edge
Missing Band, Voids Or Streaks in a Single Color or All Colors in
direction of paper travel
Repeating and Random Spots 104
Background contamination 105
Residual Imaging or Ghosting 106
Incomplete Fusing, Hot Offset or Cold Offset 107
Mis-registration or Color Layer not Correctly Registered 108
Contents (cont'd.)
FRU Disassembly - Removal and Replacement Procedures˙119
FRU Disassembly - Removal
and Replacement
Procedures
This section contains the removal and replacement procedures for selected parts of
the printer according to the Field Replaceable Units (FRUs) Parts List. Not all
Replacement Procedures are included in this Service Manual. In most cases, to
reinstall a part, simply reverse the Removal Procedure shown. In some instances, the
Replacement Procedure is included, because it may contain special steps. For specific
assemblies and parts, refer to the "FRU Parts List? on page˙253.
Contents
RRP Part Name RRP
RRP 1 - Covers - Print Engine
RRP 1.1 - Front Cover (PL 1.1.2) 125
RRP 1.2 - Front Panel (PL 1.1.1) 127
RRP 1.3 - Fuser Fan (PL 1.1.7) 128
RRP 1.4 - Top Main Cover (PL1.1.9) 130
RRP 1.5 - Image Unit Top Cover (Door C) (PL1.1.10) 131
RRP 1.6 - Right Side Cover (PL1.1.24) and Left Side Cover (PL1.1.30) 132
RRP 1.7 - Rear Cover (PL 1.1.20) 133
RRP 1.8 - Left and Right Links (PL 1.1.23) 134
RRP 1.9 - Multi-Purpose Tray (MPT) (PL1.1.99) 135
RRP 1.10 - Front Right Cover (PL 1.1.25) 136
RRP 1.11 - Front Left Cover Assembly (PL1.1.29) 138
RRP 2 - Universal Paper Tray I
RRP 2.1 - Paper Feed Roller (PL 2.1.1) (CRC as Kit) 140
RRP 3 - Paper Feed I
RRP 3.1 - Turn Chute Assembly (PL3.1.2) 141
RRP 3.2 - Printer Chassis 142
RRP 3.3 - Paper Pick Assembly (PL3.3.1) 144
RRP 3.4 - Right and Left Housing (PL 3.2) 146
RRP 3.5 - Temperature/Humidity Harness (PL3.2.1) and Sensor (PL3.2.2) 147
RRP 3.6 - High-Capacity Feeder Harness (PL3.2.3) 148
FRU Parts List˙ 253
FRU Parts List
Parts List Contents
Print Engine Page
PL 1.1 Covers˙ 256
PL 2.1 Universal Paper Tray˙ 258
PL 3.1 Paper Feed I˙ 260
PL 3.2 Paper Feed II˙ 262
PL 3.3 Paper Feed III˙ 264
PL 4.1 Housing Assembly Retard˙ 266
PL 5.1 Chute Assembly In˙ 268
PL 6.1 Chute Assembly Out˙ 270
PL 7.1 Chute Assembly Exit˙ 272
PL 8.1 Transfer Roller & Fuser Assembly (CRCs)˙ 274
PL 9.1 Xerographics˙ 276
PL 10.1 Holder Toner Cartridge Assembly˙ 278
PL 11.1 Frame and Drive Assemblies˙ 280
PL 12.1 Electrical˙ 282
PL 13.1 Harness Assemblies˙ 284
Optional High-Capacity Feeder
PL 14.1 High-Capacity Feeder Paper Trays 2 & 3˙ 286
PL 14.2 High-Capacity Feeder Covers˙ 288
PL 14.3 High-Capacity Feeder Guides and Turn Chute Assembly˙ 290
PL 14.4 Paper Pick Assembly Trays 2 & 3˙ 292
PL 14.5 High-Capacity Feeder Harness, Board and Motor˙ 294
Supplies and Accessories
PL 15.1 Xerox Supplies and Accessories˙ 296


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