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Make/Model Information:

  • Brand:   Xerox
  • Models included:
    • Xerox WorkCentre XD100
    • Xerox WorkCentre XD102
    • Xerox WorkCentre XD104

File Information:

  • Type:   Factory Service Manual (FSM)
  • Language:   English
  • Number of pages:   331
  • File size:  ∼ 7.82  MB
  • File Format:   PDF only
  • SME Watermarks:   None
  • Password lock:   No
  • Edit/copy/modify:   Yes
  • SKU:   BMXX-1051

NOTE:  This list was created by program script and may not accurately represent the text from the source pages.   For full preview please click on 'Download sample':

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701P14690
November 1998
WorkCentre XD Series
Copier/Printer
Service Documentation
OCUMENT
OMPANY
CAUTION
Certain components in the WorkCentre XD
Series Copier/Printer are susceptible to damage
from electrostatic discharge. Observe all ESD
procedures to avoid component damage.
1WorkCentre XD SERIES
Introduction
Introduction
About This Manual
Organization
How to Use This Manual
Other Information
Reference Symbology
1-1WorkCentre XD SERIES
Service Call Procedures
1 Service Call Procedures
Introduction Introduction
2-1WorkCentre XD SERIES
STATUS INDICATOR RAPS
2 STATUS INDICATOR RAPS
A1/A2 Status Code RAP
CH Status Code RAP (Without SDF)
CH Status Code RAP (With SDF)
C1 Status Code RAP (Without SDF)
C1 Status Code RAP (With SDF)
E2 Status Code (Without SDF) RAP
E2 Status Code RAP (With SDF)
E7-[03] Status Code RAP (Without SDF)
E7-[03] Status Code RAP (With SDF)
E7-[04] Status Code RAP (Without SDF)
E7-[04] Status Code RAP (With SDF)
E7-[05] Status Code RAP (Without SDF)
E7-[05] Status Code RAP (With SDF)
E7-[12] Status Code RAP (Without SDF)
E7-[12] Status Code RAP (With SDF)
E7-[14] Status Code RAP
E7-[15] Status Code (Without SDF) RAP
E7-[15] Status Code RAP (With SDF)
H2/H3 Status Code RAP (Without SDF)
H2/H3 Status Code RAP (With SDF)
H4 Status Code RAP (Without SDF)
H4 Status Code RAP (With SDF)
J1 Status Code RAP (Without SDF)
J1 Status Code RAP (With SDF)
J2 Status Code RAP
L1/L3 Status Code Rap (Without SDF)
L1/L3 Status Code RAP (With SDF)
L4 Status Code RAP (Without SDF)
L4 Status Code RAP (With SDF)
L6 Status Code RAP (Without SDF)
L6 Status Code RAP (With SDF)
P Status Code RAP (Without SDF)
P Status Code RAP (With SDF)
U2-[01] / U2-[04] Status Code RAP
Drum Cartridge LED On RAP
Toner Cartridge LED On RAP
1.1 Power ON RAP (Without SDF)
1.1 Power On RAP (With SDF)
1.2 DC Power RAP (Without SDF)
1.2 DC Power (With SDF)
2.1 Selection/Indication RAP (without SDF)
2.1 Selection/Indication RAP (with SDF)
2.2 Selection RAP (Without SDF)
2.2 Selection RAP (With SDF)
4.1 Ventilation Fan Motor RAP (Without SDF)
4.1 Ventilation Fan Motor RAP (With SDF)
5.1 SDF JAM LED RAP
8.1 Paper Tray Ready RAP
3-1WorkCentre XD SERIES
Image Quality
3 Image Quality
CQ1 Copy Defect Entry RAP
Definitions
Image Quality Diagnostics
Image Quality Specification
CQ 2 Background (Bands) RAP
CQ 3 Background (Uniform) RAP
CQ 4 Banding RAP
CQ5 Black Copy RAP
CQ 6 Blank Copy RAP
CQ 7 Blurred Image RAP
CQ 8 Deletions (LE to TE) RAP
CQ 9 Light Copy RAP
CQ 10 Lines and Streaks RAP
CQ 11 Misregistration RAP
CQ 12 Residual Image RAP
CQ 13 Skew RAP
CQ 14 Skips/Smears RAP
CQ 15 Spots RAP
CQ 16 Uneven Density RAP
CQ 17 Unfused Copy RAP
CQ 18 Wrinkle RAP
CQ 19 Distortion RAP
CQ 20 Magnification RAP
4-25WorkCentre XD SERIES
Section Contents
4. Repair / Adjustment
Repairs Electrical REP 1.1 Main PWB
REP 1.2 Power Supply PWB (PS1)
REP 1.3 Control Console PWB
REP 1.4 Power Receptacle
Main Drive REP 4.1 Main Drive Motor (MOT1)
REP 5.2 SDF Sensor PWB
REP 5.3 Feed Solenoid (SOL1)
REP 5.4 Clutch
REP 5.5 Feed Roller / Retard Roller
REP 5.6 Exit Drive Belt
REP 5.7 SDF Drive Motor (MOT1)
REP 5.8 Document Path Sensor (Q3)
REP 5.9 Transport Roller
REP 5.10 Exit Roller
Optics REP 6.1 Document Glass Assembly
REP 6.2 Exposure Lamp Carriage
REP 6.3 Scan Drive Motor (MOT2)
REP 6.4 Laser Module
REP 6.5 Lens/CCD Module
REP 6.6 Optics Frame Assembly
Paper Feed REP 8.1 Paper Feed Solenoid (SOL1)
REP 8.2 Registration Roll Solenoid (SOL3)
REP 8.3 Paper Feed Sensor (Q1)
REP 8.4 Bypass Feed Sensor (Q2) (XD100/XD102)
REP 8.5 Tray Detect Switch Harness
REP 8.6 Paper Feed Roller
REP 8.7 Transport Roller (XD100/XD102)
REP 8.8 Side Door Interlock Switch (S3/S4)
REP 8.9 Exit Roller
REP 8.10 Manual Exit Drive Belt
REP 8.11 Lower Transport Roller
REP 8.12 Main Drive Assembly
REP 8.13 Lower Registration Roller
REP 8.14 Tray Detect Switch (S2)
REP 8.15 Feed Roll (XD104)
REP 8.16 Retard Roll (XD104)
REP 8.17 Feed Solenoid (XD104)
REP 8.20 Tray 2 Paper Feed Sensor (Q7)
REP 8.21 Tray 2 Detect Switch (S5)
REP 8.22 Tray 2 Paper Feed Solenoid (SOL2)
REP 8.23 Tray 2 Transport Roller
REP 8.24 Tray 2 Paper Feed Clutch
REP 8.25 Tray 2 Feed Roller
Xerographics REP 9.1 Toner Motor (MOT4)
REP 9.2 Transfer/Detack Corotron Assembly
Copy Transportation & Fusing REP 10.1 Fuser Assembly
REP 10.2 Heat Roll
REP 10.3 Pressure Roll
REP 10.4 Thermistor (RT1)
REP 10.5 Fuser Jam Sensor (Q3)
REP 10.6 Ventilation Fan (MOT 3)
REP 10.7 Exit Sensor (Q4)
REP 10.8 Heat Rod
REP 10.9 Thermostat
REP 10.10 Paper Guide
REP 10.11 Stripper Fingers
REP 10.12 Fuser Gate
Covers REP 14.5 Control Console
REP 14.7 Output Tray
Adjustments
Optics ADJ 6.1 Copy Density
ADJ 6.2 Lens/CCD Module
ADJ 6.7 Image Distortion (Horizontal and Vertical)
ADJ 6.8 Image Magnification
Paper Feed ADJ 8.2 Lead Edge Deletion
ADJ 8.3 Trail Edge Deletion
5-155WorkCentre XD SERIES
Parts Lists
5 Parts Lists
Introduction
Subsystem Information
Symbology
COVERS PL 1.1 PRINTER COVERS (XD120F)
PL 1.2 DOCUMENT GLASS COVER (XD100/102/104)
PL 1.3 CONTROL CONSOLE (X100/102,XD120F)
PL 1.4 SIDE DOOR
DRIVES PL 2.1 DRIVES AND MID-FRAME COMPONENTS
PL 2.2 MAIN DRIVES ASSEMBLY
OPTICS PL 3.1 OPTICS FRAME (1 OF 2)
PL 3.2 OPTICS FRAME (XD120F) (2 OF 2)
PL 3.3 LASER ASSEMBLY
PL 3.4 HALF RATE CARRIAGE ASSEMBLY
PAPER SUPPLY PL 4.1 250 SHEET TRAY
PL 5.2 SINGLE BYPASS (XD100/102)
PL 5.3 SINGLE BYPASS COVER (XD100/102)
PL 5.4 MULTISHEET BYPASS COVER (XD104)
PL 5.5 MULTISHEET BYPASS FEEDER (XD104)
PL 5.6 MULTISHEET BYPASS TRAY (XD104)
PL 5.7 TRAY 2 FRAME ASSEMBLY (XD120F)
PL 5.8 TRAY 2 PAPER FEED ASSEMBLY (XD120F)
COPY TRANSPORTATION AND FUSING PL 6.1 FUSING (1 OF 2)
PL 6.2 FUSING (2 OF 2)
PL 6.3 OUTPUT TRANSPORT
ELECTRICAL PL 7.1 ELECTRICAL COMPONENTS (XD120F)
PL 7.2 DRUM CARTRIDGE CONTACT HOUSING
PL 7.3 TRANSFER/DETACK COROTRON ASSEMBLY
PL 7.4 HARNESSES (XD120F)
PACKAGING, ACCESSORIES AND CONSUMABLES PL 8.1 PACKAGING AND ACCESSORIES
PL 8.2 DRUM AND TONER CARTRIDGES
DOCUMENT HANDLING PL 9.1 SET DOCUMENT FEEDER (SDF) ASSEMBLY (XD120F)
PL 9.2 SDF PAPER FEED ASSEMBLY (XD120F)
PL 9.3 SDF TRANSPORT ASSEMBLY (XD120F)
Part Number Index
6-1WorkCentre XD SERIES
General Procedures
6 General Procedures
Diagnostics Entering/Exiting Diagnostics
Input Codes
Output Codes
Counter Data Codes
Counter Reset Codes
Status Code Clear
Adjustment Codes
Configuration Codes
Total Copy Count Read
Drum Cartridge Count Read
Drum Cartridge Count Clear
GP1 Image on Photoreceptor
User Simulation Mode Programmable Settings
Copier Footprint
Electrical Requirements
Copier Capabilities
Supplemental Tools and Supplies Supplemental Tools and Supplies
7-1WorkCentre XD SERIES
Wiring-Data
7 Wiring-Data
Plug/Jack Location Index Plug / Jack Location Index
Plug / Jack Location Drawings
BSDs Block Schematic Diagrams
7-9WorkCentre XD SERIES
Block Schematic Diagrams
Wiring-Data
Block Schematic Diagrams


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